TY - EJOU AU - Kumar, J. S. V. Siva AU - Mustafa, Mahmad AU - Begum, Sk. M. Unnisha AU - Suresh, Badugu AU - Narasipuram, Rajanand Patnaik TI - A Digital Twin Driven IoT Architecture for Enhanced xEV Performance Monitoring T2 - Energy Engineering PY - 2025 VL - 122 IS - 10 SN - 1546-0118 AB - Electric vehicle (EV) monitoring systems commonly depend on IoT-based sensor measurements to track key performance parameters such as vehicle speed, state of charge (SoC), battery temperature, power consumption, motor RPM, and regenerative braking. While these systems enable real-time data acquisition, they are often hindered by sensor noise, communication delays, and measurement uncertainties, which compromise their reliability for critical decision-making. To overcome these limitations, this study introduces a comparative framework that integrates reference signals, a digital twin model emulating ideal system behavior, and real-time IoT measurements. The digital twin provides a predictive and noise-resilient representation of EV dynamics, enabling enhanced monitoring accuracy. Six critical parameters are evaluated using root mean square error (RMSE), mean absolute error (MAE), maximum deviation, and correlation coefficient (R2). Results show that the digital twin significantly improves estimation fidelity, with RMSE for speed reduced from 2.5 km/h (IoT) to 1.2 km/h and R2 values generally exceeding 0.99, except for regenerative braking which achieved 0.982. These findings demonstrate the framework’s effectiveness in improving operational safety, energy management, and system reliability, offering a robust foundation for future advancements in adaptive calibration, predictive analytics, and fault detection in EV systems. KW - Digital twin (DT); electric vehicle (EV); IoT; state of charge (SoC); predictive analytics; RMSE; real-time estimation; sensor validation DO - 10.32604/ee.2025.070052