TY - EJOU AU - Wen, Guang AU - Liao, Wenling AU - Lian, Shuaimei AU - Liu, Pingping TI - Numerical Study on Hydrothermal Characteristics and Entropy Generation of Composite Grooves in Various Microchannels T2 - Frontiers in Heat and Mass Transfer PY - 2026 VL - 24 IS - 4 SN - 2151-8629 AB - In this work, FLUENT is used to systematically investigate the effects of two key factors on the hydrothermal performance and entropy generation within a mass flow rate range of 0.3–1.1 g/s: (1) the coupling modes between grooves (simple and composite) and microchannels (straight, convergent, and divergent), and (2) the cross-sectional shape of composite grooves. Results show that, compared with simple grooves, composite grooves induce stronger spiral fluid disturbances between the mainstream and near-wall zones, enhancing direct fluid impingement on groove walls and thus improving the cooling effect on the microchannel. Among the configurations, the coupling of composite grooves and converging microchannels (CG-R-CM) yields the highest Nusselt number (Nu = 2.38) and the lowest entropy production (SG = 0.0015) at a mass flow rate of 1.1 g/s, albeit with an exponential increase in pressure drop. In contrast, coupling of composite grooves with divergent microchannels (CG-R-DM) effectively reduces pressure drop, achieving a maximum hydrothermal performance (η) of 1.485. Furthermore, modifying the cross-sectional shape of composite grooves significantly improves heat transfer performance with only a slight increase in the pressure drop. The study provides design references for microchannel-composite groove coupling. KW - Various microchannels; simple grooves; composite grooves; hydrothermal performance; entropy generation DO - 10.32604/fhmt.2026.081270