TY - EJOU AU - Qin, Yuxuan AU - Yu, Shouyi AU - Guo, Yunlong AU - Chu, Ang AU - Liu, Yilin AU - Ge, Qi AU - Zhang, Biao TI - A Highly Deformable, Low-Viscosity Photocurable Shape Memory Polymer Enabling Digital Light Processing-Based 4D Printing with Thermal-Magnetic Multi-Responsive Actuation T2 - Journal of Polymer Materials PY - VL - IS - SN - 0976-3449 AB - 4D printing relies on smart materials capable of controlled deformation upon external stimuli. Existing photocurable shape memory polymers (SMPs) suffer from high viscosity, single (thermal) responsiveness, and insufficient deformability, which limit their applications. Herein, we report a low-viscosity, UV-curable SMP resin composed of tetrahydrofurfuryl acrylate, isobornyl acrylate, acryloylmorpholine as monomers and aromatic urethane dimethacrylate as crosslinker (TIA-AUD), with large deformability, tailor-made for digital light processing (DLP)-based 4D printing. We designed and synthesized a high-molecular-weight polyurethane based crosslinker with excellent properties. Through synergistic regulation of multiple reactive diluents to optimize resin performance, the material achieves outstanding high-temperature deformability (Elongation at break of 620% at 100°C) together with good room-temperature toughness (280% at 20°C), as well as shape fixity and recovery ratios of approximately 97% and 92%, respectively. Moreover, incorporation of Fe3O4 nanoparticles endows the material with magnetic responsiveness: under an alternating magnetic field, the composite undergoes inductive heating above its glass transition temperature, enabling untethered shape memory actuation with a recovery ratio of about 91%. This work provides a versatile SMP platform for DLP-based 4D printing that integrates low viscosity, high deformability, and multi-stimuli responsiveness, expanding the material portfolio for soft actuators and intelligent devices. KW - 4D printing; digital light processing (DLP); shape memory polymer (SMP); low viscosity; high deformability; multi-stimuli responsiveness; magnetic hyperthermia DO - 10.32604/jpm.2026.086549