Anping Wan1,2,3, Yingchang Gao1,3, Weikang Liu1, Rui Yin1, Khalil Al-Bukhaiti1,3,*
CMC-Computers, Materials & Continua, Vol.88, No.2, 2026, DOI:10.32604/cmc.2026.081719
- 15 June 2026
Abstract Vertical roller mills are essential for energy-intensive grinding in cement, minerals, and metallurgy industries, consuming up to 50% of plant electricity and frequently experiencing operational instabilities (including excessive vibration and main motor current fluctuations) that drive unplanned downtime, increased wear, and reduced throughput. Despite their importance, real-time autonomous optimization remains challenging due to the nonlinear interactions among grinding pressure, feed rate, separator speed, and aerodynamic factors, which limit traditional control strategies under varying loads. This paper presents a real-time operational optimization system for large-scale vertical roller mills using big industrial data and artificial intelligence (AI).… More >