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  • Open Access

    PROCEEDINGS

    The Phase Field Method for the Simulation of Grain Structures in Additive Manufacturing

    Xiang Gao, Zhao Zhang*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.33, No.3, pp. 1-1, 2025, DOI:10.32604/icces.2025.011092

    Abstract Microstructures is the key factor determining the properties of the additively manufactured components [1]. It can be highly affected by the temperatures generated during the additive manufacturing process. Phase field method, as established based on Ginzburg-Landau theory is an efficient tool to simulate the microstructural evolutions in additive manufacturing [2]. It can be used to simulate solidification, diffusion, phase transformation and grain growth [3]. Here we compared the new progress on the phase field method in the field of additive manufacturing. Due to the differences between the temperature field and the grain field, how to… More >

  • Open Access

    PROCEEDINGS

    Evaluating the Degradation Behavior of Additive Manufacturing Zn Alloys for Biomedical Application

    Kaiyang Li1, Renjing Li1, Hui Wang2, Naiqiang Zhang1,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.33, No.1, pp. 1-1, 2025, DOI:10.32604/icces.2025.012643

    Abstract Zn is a promising biomedical implant for its good biocompatibility, moderate mechanical strength, and suitable degradation rate. As a novel fabricating method, Additive Manufacturing (AM) could prepare biomedical Zn by raw powder deposition, melting, and molten pool solidification in a layer-by-layer pattern, which favors the customized shape and well-controlled geometry of the final product. Meanwhile, the rapid heating and solidification from AM often induces unique structural changes compared with traditional fabrication techniques, thus subsequently affecting the degradation behavior. Still, setting up the correlations among AM fabrication, structural changes and degradation behavior of Zn remains a… More >

  • Open Access

    ARTICLE

    A Multi-Sensor and PCSV Asymptotic Classification Method for Additive Manufacturing High Precision and Efficient Fault Diagnosis

    Lingfeng Wang1, Dongbiao Li2, Fei Xing1,3,*, Qiang Wang4, Jianjun Shi5

    Structural Durability & Health Monitoring, Vol.19, No.5, pp. 1183-1201, 2025, DOI:10.32604/sdhm.2025.063701 - 05 September 2025

    Abstract With the intelligent upgrading of manufacturing equipment, achieving high-precision and efficient fault diagnosis is essential to enhance equipment stability and increase productivity. Online monitoring and fault diagnosis technology play a critical role in improving the stability of metal additive manufacturing equipment. However, the limited proportion of fault data during operation challenges the accuracy and efficiency of multi-classification models due to excessive redundant data. A multi-sensor and principal component analysis (PCA) and support vector machine (SVM) asymptotic classification (PCSV) for additive manufacturing fault diagnosis method is proposed, and it divides the fault diagnosis into two steps.… More >

  • Open Access

    ARTICLE

    An Optimization-Driven Design Scheme of Lightweight Acoustic Metamaterials for Additive Manufacturing

    Ying Zhou1, Jiayang Yuan1, Zhengtao Shu1, Mengli Ye1, Liang Gao1, Qiong Wang2,*

    CMC-Computers, Materials & Continua, Vol.85, No.1, pp. 557-580, 2025, DOI:10.32604/cmc.2025.067761 - 29 August 2025

    Abstract Simultaneously, reducing an acoustic metamaterial’s weight and sound pressure level is an important but difficult topic. Considering the law of mass, traditional lightweight acoustic metamaterials make it difficult to control noise efficiently in real-life applications. In this study, a novel optimization-driven design scheme is developed to obtain lightweight acoustic metamaterials with a strong sound insulation capability for additive manufacturing. In the proposed design scheme, a topology optimization method for an acoustic metamaterial in the acoustic-solid interaction system is implemented to obtain an initial cross-sectional topology of the acoustic microstructure during the conceptual design phase. Then, More >

  • Open Access

    ARTICLE

    Mechanical Performance of Additive Manufactured TPMS Lattice Structures Based on Topology Optimization

    Yizhou Wang1, Qinghai Zhao2,*, Guoqing Li1, Xudong Li1

    CMES-Computer Modeling in Engineering & Sciences, Vol.144, No.1, pp. 763-789, 2025, DOI:10.32604/cmes.2025.067363 - 31 July 2025

    Abstract Lattice structures have attracted extensive attention in the field of engineering materials due to their characteristics of lightweight and high strength. This paper combines topology optimization with additive manufacturing to investigate how pore shape in Triply Periodic Minimal Surface (TPMS) structures affects mechanical properties and energy absorption performance. The periodic lattice structures (Triangle lattice, rectangle lattice and Rectangle lattice) and aperiodic mixed structures are designed, including a variety of lattice structures such as circle-circle and triangle-triangle (CCTT), triangle-triangle and rectangle-rectangle (TTRR), circle-circle and rectangle-rectangle (CCRR), triangle-circle-circle-triangle (TCCT), rectangle-triangle-triangle-rectangle (RTTR) and rectangle-circle-circle-rectangle (RCCR). The anisotropy of… More >

  • Open Access

    REVIEW

    Fatigue Resistance in Engineering Components: A Comprehensive Review on the Role of Geometry and Its Optimization

    Ibrahim T. Teke1,2, Ahmet H. Ertas2,*

    CMES-Computer Modeling in Engineering & Sciences, Vol.144, No.1, pp. 201-237, 2025, DOI:10.32604/cmes.2025.066644 - 31 July 2025

    Abstract Fatigue failure continues to be a significant challenge in designing structural and mechanical components subjected to repeated and complex loading. While earlier studies mainly examined material properties and how stress affects lifespan, this review offers the first comprehensive, multiscale comparison of strategies that optimize geometry to improve fatigue performance. This includes everything from microscopic features like the shape of graphite nodules to large-scale design elements such as fillets, notches, and overall structural layouts. We analyze and combine various methods, including topology and shape optimization, the ability of additive manufacturing to fine-tune internal geometries, and reliability-based More >

  • Open Access

    REVIEW

    Additive Manufacturing of Polymer Metamaterials for Vibration Isolation: A Review

    Jiefei Huang1, Hao Zhou1, Mengying Chen1, Lei Yang1,2,*

    Journal of Polymer Materials, Vol.42, No.2, pp. 307-338, 2025, DOI:10.32604/jpm.2025.062620 - 14 July 2025

    Abstract Vibration isolation is vital in engineering machinery, as it not only seriously affects the service life of machine components but also reduces the operating efficiency. Recently, metamaterials have been proposed for customized vibration-isolation needs through various functional designs. As a synthetic material, polymer materials have the advantages of good elasticity, low density, high specific strength, good corrosion resistance and easy processing, making it an ideal raw material for vibration-isolation metamaterials. At the same time, the rapid development of additive manufacturing (AM) provides a feasible method for preparing polymeric vibration-isolation metamaterials with complex structures. In this More >

  • Open Access

    REVIEW

    Advances in Crack Formation Mechanisms, Evaluation Models, and Compositional Strategies for Additively Manufactured Nickel-Based Superalloys

    Huabo Wu1,2, Jialiao Zhou3, Lan Huang1,2,*, Zi Wang1,2,*, Liming Tan1,2, Jin Lv4, Feng Liu1,2

    CMES-Computer Modeling in Engineering & Sciences, Vol.143, No.3, pp. 2675-2709, 2025, DOI:10.32604/cmes.2025.064854 - 30 June 2025

    Abstract Nickel-based superalloys are indispensable for high-temperature engineering applications, yet their additive manufacturing (AM) is plagued by significant cracking defects. This review investigates crack failure mechanisms in AM nickel-based superalloys, emphasizing methodologies to evaluate crack sensitivity and compositional design strategies to mitigate defects. Key crack types—solidification, liquation, solid-state, stress corrosion, fatigue, and creep-fatigue cracks—are analyzed, with focus on formation mechanisms driven by thermal gradients, solute segregation, and microstructural heterogeneities. Evaluation frameworks such as the Rappaz-Drezet-Gremaud (RDG) criterion, Solidification Cracking Index (SCI), and Strain Age Cracking (SAC) index are reviewed for predicting crack susceptibility through integration of… More >

  • Open Access

    ARTICLE

    Application of Multi-Criteria Decision and Simulation Approaches to Selection of Additive Manufacturing Technology for Aerospace Application

    Ilesanmi Afolabi Daniyan1,*, Rumbidzai Muvunzi2, Festus Fameso3, Julius Ndambuki3, Williams Kupolati3, Jacques Snyman3

    CMC-Computers, Materials & Continua, Vol.83, No.2, pp. 1623-1648, 2025, DOI:10.32604/cmc.2025.062092 - 16 April 2025

    Abstract This study evaluates the Fuzzy Analytical Hierarchy Process (FAHP) as a multi-criteria decision (MCD) support tool for selecting appropriate additive manufacturing (AM) techniques that align with cleaner production and environmental sustainability. The FAHP model was validated using an example of the production of aircraft components (specifically fuselage) employing AM technologies such as Wire Arc Additive Manufacturing (WAAM), laser powder bed fusion (L-PBF), Binder Jetting (BJ), Selective Laser Sintering (SLS), and Laser Metal Deposition (LMD). The selection criteria prioritized eco-friendly manufacturing considerations, including the quality and properties of the final product (e.g., surface finish, high strength,… More >

  • Open Access

    ARTICLE

    Finite Element Modeling of Thermo-Viscoelastoplastic Behavior of Dievar Alloy under Hot Rotary Swaging

    Josef Izák1,*, Marek Benč2, Petr Opěla2

    CMES-Computer Modeling in Engineering & Sciences, Vol.142, No.3, pp. 3115-3133, 2025, DOI:10.32604/cmes.2025.059234 - 03 March 2025

    Abstract The paper deals with the FEM (Finite Element Method) simulation of rotary swaging of Dievar alloy produced by additive manufacturing technology Selective Laser Melting and conventional process. Swaging was performed at a temperature of 900°C. True flow stress-strain curves were determined for 600°C–900°C and used to construct a Hensel-Spittel model for FEM simulation. The process parameters, i.e., stress, temperature, imposed strain, and force, were investigation during the rotary swaging process. Firstly, the stresses induced during rotary swaging and the resistance of the material to deformation were investigated. The amount and distribution of imposed strain in… More >

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