Open Access
PROCEEDINGS
Segment Crack Formation and Density Regulation in Air Plasma Sprayed Coatings
Liuyu Yang1, Peng Jiang1, Tiejun Wang1,*
1 State Key Laboratory for Strength and Vibration of Mechanical Structures, Department of Engineering Mechanics, Xi’an
Jiaotong University, Xi’an, 710049, China
* Corresponding Author: Tiejun Wang. Email:
The International Conference on Computational & Experimental Engineering and Sciences 2023, 25(3), 1-1. https://doi.org/10.32604/icces.2023.010538
Abstract
Air Plasma Sprayed (APS) Thermal Barrier Coatings (TBCs) have been widely used in land-based gas engines
for enhancing the high temperature performance due to their outstanding thermal insulation and high
durability. Introducing the segment cracks into APS-TBCs to enhance its durability has been quite attractive
approaches nowadays. Qualitative conclusions have been drawn to explore the mechanisms on segment
crack formation in the past decades. This article acts as a quantitative study of segment crack formation and
crack density regulation mechanism in APS Yttria-Stabilized Zirconia (YSZ) TBCs with experimental
observations and analytical calculations. An in-situ stress measurement method is developed through a selfdeveloped in-situ beam curvature measurement equipment to monitor the quenching stress evolution
during deposition. Therefore, the influence mechanisms among deposition parameters, peak quenching
stress and segment crack formation are summarized. A shear-lag model is used to describe the stress fields
in APS TBC in deposition stage, further cracking analysis and segment crack density analysis have been
carried out to verify the experimental results. The linear relationship among temperature variation, peak
quenching stress, coating microstructures and segment crack densities is concluded and the influence of
preheating temperature and passage thickness on peak stress is analyzed. The analytical and experimental
results can be further applied to predict and optimise the coating characteristics with given processing
parameters.
Keywords
Cite This Article
APA Style
Yang, L., Jiang, P., Wang, T. (2023). Segment crack formation and density regulation in air plasma sprayed coatings. The International Conference on Computational & Experimental Engineering and Sciences, 25(3), 1-1. https://doi.org/10.32604/icces.2023.010538
Vancouver Style
Yang L, Jiang P, Wang T. Segment crack formation and density regulation in air plasma sprayed coatings. Int Conf Comput Exp Eng Sciences . 2023;25(3):1-1 https://doi.org/10.32604/icces.2023.010538
IEEE Style
L. Yang, P. Jiang, and T. Wang "Segment Crack Formation and Density Regulation in Air Plasma Sprayed Coatings," Int. Conf. Comput. Exp. Eng. Sciences , vol. 25, no. 3, pp. 1-1. 2023. https://doi.org/10.32604/icces.2023.010538