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  • Open Access

    ARTICLE

    Thermal Effects on the Spreading and Solidification of a Micrometric Molten Particle Impacting onto a Rigid Substrate

    S. Oukach1,2,3, H. Hamdi2, M. El Ganaoui4, B. Pateyron1

    FDMP-Fluid Dynamics & Materials Processing, Vol.8, No.2, pp. 173-196, 2012, DOI:10.3970/fdmp.2012.008.173

    Abstract The splat formation is one of the basic processes in thermal spray coatings. The performance of these coatings is strongly related to the process of spreading and solidification of molten droplets. The aim of the present paper is to simulate the fluid flow, heat transfer and phase-change that occur when a micrometric molten droplet impacts onto a rigid substrate and to examine the effect of the substrate conditions, such as initial temperature and material on the solidification time and spreading process. The effect of thermal contact resistance is also investigated. The simulation model used is based on the Navier-Stokes equations… More >

  • Open Access

    ARTICLE

    Electromagnetic Levitation Part I: Theoretical and Experimental Considerations

    Sayavur I. Bakhtiyarov1, Dennis A. Siginer2

    FDMP-Fluid Dynamics & Materials Processing, Vol.4, No.2, pp. 99-112, 2008, DOI:10.3970/fdmp.2008.004.099

    Abstract Levitation of liquid bodies against gravity is a contactless confinement process appropriate for manufacturing very pure materials. A variety of levitation techniques have been developed over the last few decades, such as aerodynamic, acoustic, electrostatic, microwave, and electromagnetic levitations. More recently, a new generation of novel techniques, essentially combinations of the established primary techniques, has been successfully introduced. Examples are acoustic-electric, aerodynamic-acoustic and acoustic-electromagnetic. The purpose of this series of papers in three parts, Bakhtiyarov and Siginer (2007a,b), is to review the advances in electromagnetic levitation (EML) since its introduction as a containerless melting technique, and a tool for the… More >

  • Open Access

    ARTICLE

    On the Dynamic Capillary Effects in the Wetting and evaporation process of Binary Droplets

    K. Sefiane1

    FDMP-Fluid Dynamics & Materials Processing, Vol.1, No.3, pp. 267-276, 2005, DOI:10.3970/fdmp.2005.001.267

    Abstract In this paper the experimental results on the wetting behaviour of volatile binary sessile drops are reported. The evaporation rate is varied through the control of the ambient total pressure. The dynamic wetting contact angle of an evaporating Water-Ethanol drop is investigated at various sub-atmospheric pressures. The wetting properties (contact angle, shape and volume) are monitored in time using a drop shape analysis instrument. The results show that the evaporation of the binary droplet takes place in two stages: the first stage where the wetting behaviour is very similar to the pure ethanol case and a second stage where the… More >

  • Open Access

    ARTICLE

    Taguching the Atmospheric Plasma Spraying Process: Influence of Processing Factors on Droplet Impact Properties Obtained on Dense ZrO2 and H2Ar75% Plasma Gas

    Ridha Djebali1, Mohsen Toujani2, Bernard Pateyron3

    CMC-Computers, Materials & Continua, Vol.37, No.3, pp. 147-160, 2013, DOI:10.3970/cmc.2013.037.147

    Abstract In this paper a study of the atmospheric plasma spraying process was conducted. The Jets&Poudres code was used to solve the partial differential equations for the conservation of mass, momentum and energy involved in the problem together with the K-e turbulent model. The Taguchi technique was used to study the influence of processing factors on droplet impact properties obtained on dense zirconia (ZrO2) under H2Ar75% plasma gas that allow optimal functioning condition. The test of the operating parameters for the studied ranges showed that the "thermal power" factor plays a key role on the state of sprayed powder. It was… More >

  • Open Access

    ARTICLE

    On the Contact Characteristics between Droplet and Microchip/Binding Site for Self-Alignment

    Wen-Hwa Chen1,2, Tsung-Yu Huang1

    CMC-Computers, Materials & Continua, Vol.20, No.1, pp. 63-84, 2010, DOI:10.3970/cmc.2010.020.063

    Abstract The contact characteristics between a droplet and a microchip/binding site strongly affect the accuracy of self-alignment in the self-assembly of micro-electronic-mechanical systems. This study is mainly to implement the Surface Evolver Program, which is commonly adopted for studying surface shaped by surface tension and other energies, to investigate comprehensively the contact characteristics between the small droplet and the microchip/binding site. The details of changes in the contact line and the contact area when the microchip is subjected to translation, compression, yawing and rolling are drawn. The three-dimensional deformation of the droplet between the microchip and the binding site is also… More >

  • Open Access

    ARTICLE

    Assessment of VOF Strategies for the Analysis of Marangoni Migration, Collisional Coagulation of Droplets and Thermal Wake Effects in Metal Alloys Under Microgravity Conditions

    Marcello Lappa 1

    CMC-Computers, Materials & Continua, Vol.2, No.1, pp. 51-64, 2005, DOI:10.3970/cmc.2005.002.051

    Abstract A possible approach for the investigation of a number of aspects related to the processing of immiscible alloys, made possible by recent progress in both fields of moving boundary (VOF) methods and speed of computers, is discussed. It can capture in a single numerical treatment and without limiting assumptions both macroscopic information (i.e. the macrophysical problem, heretofore treated in terms of population dynamics) and microscopic details (i.e. the microphysical problem, heretofore treated within the framework of boundary integral methods and/or under the assumption of nondeformable drops). The role played by coalescence in changing the Marangoni migration velocity is discussed together… More >

  • Open Access

    ARTICLE

    The Simulation of Diaphragm Deflection Actuated by Shear Mode Piezoelectric Actuator in Microdroplet Ejector

    C. H. Cheng1, S. C. Chen2

    CMC-Computers, Materials & Continua, Vol.1, No.3, pp. 205-212, 2004, DOI:10.3970/cmc.2004.001.205

    Abstract A shear mode piezoelectric actuator is applied to deflect the diaphragm of pressure chamber in the droplet ejector or inkjet printhead. The deflection of the bulge-diaphragm and resulting swept volume is analyzed by analytical and numerical method. With free-body treatment of the model, the analytical exact solutions for the two free bodies of bulge-diaphragm and piezoelectric beam were obtained. Also, the numerical solution by ANSYS is obtained to verify the analytical result. Besides, the whole-model solution coupling the bulge-diaphragm and piezoelectric beam together was obtained by ANSYS to compare with the result of free-body analysis. In order to estimate the… More >

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