Dongfang Li¹, Mingliang Zheng^2,*

FDMP-Fluid Dynamics & Materials Processing, Vol.21, No.8, pp. 1955-1968, 2025, DOI:10.32604/fdmp.2025.069254 - 12 September 2025

Abstract To address the limitations of traditional finite element methods, particularly the continuum assumption and difficulties in tracking the solid-liquid interface, this study introduces a lattice Boltzmann-based mathematical and physical model to simulate flow and heat transfer in the laser welding molten pool of tin-coated copper used in solar panel busbars (a thin strip or wire of conductive metal embedded on the surface of a solar cell to collect and conduct the electricity generated by the photovoltaic cell). The model incorporates key external forces, including surface tension, solid-liquid interface tension, and recoil pressure. A moving and… More >

Ziyang Wang¹, Lian Duan^1,2,*, Lei Kuang¹, Haibo Zhou¹, Ji’an Duan¹

CMC-Computers, Materials & Continua, Vol.84, No.2, pp. 2587-2604, 2025, DOI:10.32604/cmc.2025.065648 - 03 July 2025

Abstract The packaging quality of coaxial laser diodes (CLDs) plays a pivotal role in determining their optical performance and long-term reliability. As the core packaging process, high-precision laser welding requires precise control of process parameters to suppress optical power loss. However, the complex nonlinear relationship between welding parameters and optical power loss renders traditional trial-and-error methods inefficient and imprecise. To address this challenge, a physics-informed (PI) and data-driven collaboration approach for welding parameter optimization is proposed. First, thermal-fluid-solid coupling finite element method (FEM) was employed to quantify the sensitivity of welding parameters to physical characteristics, including… More >

Yanqiu Zhao¹, Yue Li¹, Ruizu Liu¹, Jianfeng Wang¹, Xiaohong Zhan^1,*

The International Conference on Computational & Experimental Engineering and Sciences, Vol.30, No.1, pp. 1-1, 2024, DOI:10.32604/icces.2024.012476

Abstract The violent interaction between the high-energy laser beam and the 2195 Al-Li alloy dramatically disturbs the fluctuation behavior of the molten pool during welding process, which results in the poor forming quality and severe porosity defects. In this paper, an emerging coaxial hybrid heat source consisting of a 1080nm fiber laser and a 915nm diode laser is employed in the welding of 2195 Al-Li alloy in order to obtain the more stable molten pool. The distribution characteristics of the fiber-diode laser beam intensity were researched to reveal the energy coupling mechanism. The is-situ observation experiment More >

Hongfei Wei^1,*, Hui Zhao², Xinlong Shi¹, Shuang Liang³

Computer Systems Science and Engineering, Vol.41, No.1, pp. 51-65, 2022, DOI:10.32604/csse.2022.017739 - 08 October 2021

Abstract A laser beam is a heat source with a high energy density; this technology has been rapidly developed and applied in the field of welding owing to its potential advantages, and supplements traditional welding techniques. An in-depth analysis of its operating process could establish a good foundation for its application in China. It is widely understood that the welding process is a highly nonlinear and multi-variable coupling process; it comprises a significant number of complex processes with random uncertain factors. Because of their nonlinear mapping and self-learning characteristics, artificial neural networks (ANNs) have certain advantages… More >