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  • Open Access

    ARTICLE

    Topology Optimization of Cooling Channels with Conjugate Heat Transfer under Non-Uniform Heat Sources

    Jingjie He1,*, Yuhui Jing2,3, Xiaopeng Zhang2

    CMES-Computer Modeling in Engineering & Sciences, Vol.147, No.1, 2026, DOI:10.32604/cmes.2026.080458 - 27 April 2026

    Abstract In high-heat-flux environments, traditional cooling channels often fail to satisfy concurrent requirements for high heat transfer efficiency, temperature uniformity, and minimal pumping power. This study proposes an engineering-oriented topology optimization method for fluid-solid conjugate heat transfer to address the conflict between thermal performance and flow resistance under non-uniform heat sources. We introduce a pseudo-three-dimensional conjugate heat transfer model governed by Darcy’s law. This formulation retains three-dimensional effects, such as sidewall conduction and non-uniform surface heat flux. Moreover, the governing equations are reduced to two dimensions, thereby significantly enhancing computational efficiency. To resolve the discrepancy between More >

  • Open Access

    REVIEW

    A Review on Emerging Unified Information–Physics Frameworks for Structural Design: Toward Topology Optimization Informatics

    Zelong Liang1,2, Tinh Quoc Bui3,4, Zhichao Dong5, Weihua Li1,*, Yingjun Wang1,2,*

    CMES-Computer Modeling in Engineering & Sciences, Vol.147, No.1, 2026, DOI:10.32604/cmes.2026.079830 - 27 April 2026

    Abstract Topology optimization (TO) has become a core computational paradigm for structural design by defining optimality through physics-based objectives and constraints. However, practical engineering design often involves incomplete and imperfect physical modeling due to multi-physics coupling, manufacturing uncertainty, and computational constraints, leaving critical design factors insufficiently captured in purely physics-driven formulations. In parallel, data-driven and generative methods have enabled rapid topology generation and intent-aware design exploration, yet often weaken explicit optimality guarantees. This review argues that these seemingly divergent developments can be organized under a unified information–physics perspective. We term this emerging field Topology Optimization Informatics… More > Graphic Abstract

    A Review on Emerging Unified Information–Physics Frameworks for Structural Design: Toward Topology Optimization Informatics

  • Open Access

    ARTICLE

    Explicit Reconstruction and Shape Optimization of Topology Optimization Results with Mechanical Performance Preservation

    Yuting Tang1,2,3,4, Yu Li2,3,*, Xingyu Xiang2,3,5, Jiaxiang Luo1,2,3,4, Weien Zhou2,3, Wen Yao2,3,*

    CMES-Computer Modeling in Engineering & Sciences, Vol.147, No.1, 2026, DOI:10.32604/cmes.2026.079578 - 27 April 2026

    Abstract Topology optimization is widely used in lightweight structural design to determine optimal material distributions. However, density-based results are represented in an implicit pixel-wise form with blurred boundaries and jagged contours, which limits their direct use in engineering design and manufacturing. This study proposes a two-stage post-processing framework to reconstruct topology optimization results into explicit parametric geometries while preserving structural performance. The framework first extracts and processes contour points from the optimized density field and reconstructs the geometry using Non-Uniform Rational B-Splines (NURBS). A subsequent shape optimization step based on the fixed-grid finite element method (FG-FEM) More >

  • Open Access

    ARTICLE

    A Digital Twin Approach for Agile Additive Manufacturing of Automotive Components

    Chinmai Bhat1,2, Mayur Jiyalal Prajapati2, Yulius Shan Romario3, Wojciech Macek4, Maziar Ramezani5, Cho-Pei Jiang1,2,*

    CMC-Computers, Materials & Continua, Vol.87, No.3, 2026, DOI:10.32604/cmc.2026.075197 - 09 April 2026

    Abstract This study aims to develop a digital twin framework for fabricating automotive components through additive manufacturing (AM) technology. The framework comprises topology optimization (TO), finite element analysis (FEA), and fabrication analysis using Simufact Additive, which ensures the first-time-right fabrication of the component. Using TO-FEA, the component is designed with reduced overall weight without compromising the structural and functional performance. After the successful design of the component, it is analyzed for fabrication feasibility before undergoing the actual fabrication process. In the present study, an automotive flange fork is designed and fabricated through AM laser powder-bed fusion… More >

  • Open Access

    ARTICLE

    Design Methodology for Self-Similar Modular Assembly Lattice-Type Wind Turbine Supporting Structures Using Topology Optimization

    Boyi Cui1,2, Kai Long1,*, Ayesha Saeed1, Nianzhi Guo1, Guangxing Wu1, Hui Zhang1

    CMES-Computer Modeling in Engineering & Sciences, Vol.146, No.3, 2026, DOI:10.32604/cmes.2026.078151 - 30 March 2026

    Abstract Lattice-type ultra-tall wind turbine towers are popular in China for their modular benefits in fabrication, transportation, and installation. Nonetheless, their conceptual design remains predominantly dependent on engineering experience, and a generally applicable approach is still absent. This study proposes a self-similar modular topology optimization framework for lattice-type wind turbine support structures and develops software for its application. A minimum weighted compliance formulation with a prescribed volume fraction is developed utilizing the variable density approach, wherein modular constraints and their corresponding sensitivity expressions are explicitly included. The method is applied to a reference wind turbine model More >

  • Open Access

    ARTICLE

    Two-Scale Concurrent Topology Optimization Method Based on Boundary Connection Layer Microstructure

    Hongyu Xu1,*, Xiaofeng Liu1, Zhao Li1, Shuai Zhang2, Jintao Cui1, Zongshuai Zhou1, Longlong Chen1, Mengen Zhang1

    CMC-Computers, Materials & Continua, Vol.87, No.2, 2026, DOI:10.32604/cmc.2026.075413 - 12 March 2026

    Abstract In two-scale topology optimization, enhancing the connectivity between adjacent microstructures is crucial for achieving the collaborative optimization of micro-scale performance and macro-scale manufacturability. This paper proposes a two-scale concurrent topology optimization strategy aimed at improving the interface connection strength. This method employs a parametric approach to explicitly divide the micro-design domain into a “boundary connection region” and a “free design domain” at the initial stage of optimization. The boundary connection region is used to generate a connection layer that enhances the interface strength, while the free design domain is not constrained by this layer, thus… More >

  • Open Access

    ARTICLE

    A Boundary Element Reconstruction (BER) Model for Moving Morphable Component Topology Optimization

    Zhao Li1, Hongyu Xu1,*, Shuai Zhang2, Jintao Cui1, Xiaofeng Liu1

    CMC-Computers, Materials & Continua, Vol.86, No.1, pp. 1-18, 2026, DOI:10.32604/cmc.2025.068763 - 10 November 2025

    Abstract The moving morphable component (MMC) topology optimization method, as a typical explicit topology optimization method, has been widely concerned. In the MMC topology optimization framework, the surrogate material model is mainly used for finite element analysis at present, and the effectiveness of the surrogate material model has been fully confirmed. However, there are some accuracy problems when dealing with boundary elements using the surrogate material model, which will affect the topology optimization results. In this study, a boundary element reconstruction (BER) model is proposed based on the surrogate material model under the MMC topology optimization… More >

  • Open Access

    ARTICLE

    A Multi-Grid, Single-Mesh Online Learning Framework for Stress-Constrained Topology Optimization Based on Isogeometric Formulation

    Kangjie Li, Wenjing Ye*

    CMES-Computer Modeling in Engineering & Sciences, Vol.145, No.2, pp. 1665-1688, 2025, DOI:10.32604/cmes.2025.072447 - 26 November 2025

    Abstract Recent progress in topology optimization (TO) has seen a growing integration of machine learning to accelerate computation. Among these, online learning stands out as a promising strategy for large-scale TO tasks, as it eliminates the need for pre-collected training datasets by updating surrogate models dynamically using intermediate optimization data. Stress-constrained lightweight design is an important class of problem with broad engineering relevance. Most existing frameworks use pixel or voxel-based representations and employ the finite element method (FEM) for analysis. The limited continuity across finite elements often compromises the accuracy of stress evaluation. To overcome this… More >

  • Open Access

    ARTICLE

    Level Set Topology Optimization with Autonomous Hole Formation Using Material Removal Scheme of SIMP

    Fei Wu1, Ziyang Zeng1,2, Kunliang Xie1, Yuqiang Liu1, Jiang Ding1,2,3,*

    CMES-Computer Modeling in Engineering & Sciences, Vol.145, No.2, pp. 1689-1710, 2025, DOI:10.32604/cmes.2025.071256 - 26 November 2025

    Abstract The level set method (LSM) is renowned for producing smooth boundaries and clear geometric representations, facilitating integration with CAD environments. However, its inability to autonomously generate new holes during optimization makes the results highly dependent on the initial design. Although topological derivatives are often introduced to enable hole nucleation, their conversion into effective shape derivatives remains challenging, limiting topological evolution. To address this, a level set topology optimization method with autonomous hole formation (LSM-AHF) is proposed, integrating the material removal mechanism of the SIMP (Solid Isotropic Material with Penalization) method into the LSM framework. First,… More >

  • Open Access

    PROCEEDINGS

    Boundary Penalty Method based Acoustic–Structural Coupled Topology Optimization

    Tao Liu1, Yang Liu2, Jianbin Du1,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.33, No.4, pp. 1-2, 2025, DOI:10.32604/icces.2025.011595

    Abstract Currently, the application of the Boundary Penalty (BP) method in acoustic-structural coupled multiphysics optimization problems remains unexplored. Within the theoretical framework of BP developed previously, we address acoustic-structural coupled topology optimization problems by proposing a BP-based acoustic-structural coupled topology optimization model. A systematic solution strategy is developed to tackle the challenges encountered during model solving.
    The proposed model employs a mixed u/p formulation for finite element analysis and the adjoint method for sensitivity analysis to minimize the acoustic pressure within a specified region (Fig.1 A). During optimization iterations, issues such as topological discretization and iteration oscillations… More >

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