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  • Open Access

    ARTICLE

    A Real-Coded Hybrid Genetic Algorithm to Determine Optimal Resin Injection Locations in the Resin Transfer Molding Process

    R. Mathur1, S. G. Advani2, B. K. Fink3

    CMES-Computer Modeling in Engineering & Sciences, Vol.4, No.5, pp. 587-602, 2003, DOI:10.3970/cmes.2003.004.587

    Abstract Real number-coded hybrid genetic algorithms for optimal design of resin injection locations for the resin transfer molding process are evaluated in this paper. Resin transfer molding (RTM) is widely used to manufacture composite parts with material and geometric complexities, especially in automotive and aerospace sectors. The sub-optimal location of the resin injection locations (gates) can leads to the formation of resin starved regions and require long mold fill times, thus affecting the part quality and increasing manufacturing costs. There is a need for automated design algorithms and software that can determine the best gate and vent locations for a composite… More >

  • Open Access

    ARTICLE

    Non-Isothermal Three-Dimensional Developments and Process Modeling of Composites: Flow/Thermal/Cure Formulations and Experimental Validations

    N. D. Ngo, K. K. Tamma1

    CMES-Computer Modeling in Engineering & Sciences, Vol.1, No.3, pp. 57-72, 2000, DOI:10.3970/cmes.2000.001.359

    Abstract In the process modeling via Resin Transfer Molding (RTM) for thick composite sections, multi-layer preforms with varying thermophysical characteristics across the different layers, or for geometrically complex mold geometries with varying thicknesses, the assumption of a thin shell-like geometry is no longer valid. The flow in the through thickness direction is no longer negligible and current practices of treating the continuously moving flow front as two-dimensional and the temperature and cure as three-dimensional are not representative of the underlying physics. In view of these considerations, in the present study, the focus is on the non-isothermal process modeling of composites employing… More >

  • Open Access

    ARTICLE

    A Study on the Properties of Resin Transfer Molding Cyanate Ester and Its T800 Grade Carbon Fiber Composites

    Qiuren Ou1,2,*, Peijun Ji2, Jun Xiao1, Ling Wu2

    FDMP-Fluid Dynamics & Materials Processing, Vol.15, No.1, pp. 27-37, 2019, DOI:10.32604/fdmp.2019.04787

    Abstract The properties of resin transfer molding (RTM) cyanate ester and its T800 grade carbon fiber composites were studied with the rheometer, differential scanning calorimetry (DSC), FT-IR, dynamic mechanical analyzer (DMA), thermal gravimetric analysis (TGA), mechanical property testing, and scanning electron microscopy (SEM). The results showed that the temperature of cyanate ester suitable for RTM process was 70℃. Curing process of the resin was 130℃/2 h+160℃/2 h+200℃/2 h+220℃/4 h. Glass transition temperature and heat decomposition temperature of the cured resin are 289℃ and 415℃, respectively. Mechanical properties of T800/RTM cyanate composites are 13.5% higher than that of T700/RTM cyanate composites and… More >

  • Open Access

    ARTICLE

    Effect of Gas Phase Nitration on Poly(methyl methacrylate) (PMMA) Based Ion Exchange Resins

    Shishir Sinha1, Vinay Kumar2

    FDMP-Fluid Dynamics & Materials Processing, Vol.5, No.3, pp. 297-312, 2009, DOI:10.3970/fdmp.2009.005.297

    Abstract High-capacity ion exchange resins based on Poly Methyl Methacrylate (PMMA) was developed during this study having higher mechanical strength, stable and, hydrophilic in nature compared to Poly styrene (PS) based systems. PMMA was cross-linked by Di Vinyl Benzene (DVB) to get macro porous PMMA-DVB resins by suspension polymerization. PMMA-DVB resins were surface modified by nitration followed by amination under appropriate temperature conditions. Change in the color of resin from white to pale yellow and pale yellow to golden yellow as well as characteristic peaks of NO2at 700 cm-1and 1400 cm-1and 3100-3200 cm-1for NH2group in FTIR spectroscopy confirmed the presence of… More >

  • Open Access

    ARTICLE

    Numerical Simulation and Analysis of Flow in Resin Transfer Moulding Process

    A. Saad1,2, A. Echchelh1, M. Hattabi3, M. El Ganaoui4, F. Lahlou1

    FDMP-Fluid Dynamics & Materials Processing, Vol.8, No.3, pp. 277-294, 2012, DOI:10.3970/fdmp.2012.008.277

    Abstract A modified finite element/control volume (FE/CV) method is used to solve the resin flow problem. Full advantage is taken of some of the intrinsic peculiar characteristics of the method, in particular, of its capability of eliminating the need to remesh continuously the resin-filled domain at each time step. The model leads to the numerical prediction of temperature, pressure distribution and flow front position with great accuracy, together with a precise representation of the thermal (spatio-temporal) behaviour of the resin inside the mould. The validity of such approach is validated by comparison with available analytical results. Results demonstrate that this modified… More >

  • Open Access

    ARTICLE

    Modeling of Moisture Diffusion in Heterogeneous Epoxy Resin Containing Multiple Randomly Distributed Particles Using Hybrid Moisture Element Method

    De-Shin Liu1, Zhen-Wei Zhuang1,2, Cho-LiangChung3, Ching-Yang Chen4

    CMC-Computers, Materials & Continua, Vol.13, No.2, pp. 89-114, 2009, DOI:10.3970/cmc.2009.013.089

    Abstract This paper employs a novel numerical technique, designated as the hybrid moisture element method (HMEM), to model and analyze moisture diffusion in a heterogeneous epoxy resin containing multiple randomly distributed particles. The HMEM scheme is based on a hybrid moisture element (HME), whose properties are determined by equivalent moisture capacitance and conductance matrixes calculated using the conventional finite element formulation. A coupled HME-FE scheme is developed and implemented using the commercial FEM software ABAQUS. The HME-FE scheme is then employed to analyze the moisture diffusion characteristics of a heterogeneous epoxy resin layer containing particle inclusions. The analysis commences by comparing… More >

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