Linchuan Liu¹, Jian Wu², Zhongwei Hu², Xiaochao Jin^1,*, Pin Lu¹, Tao Zhang², Xueling Fan^1,*

CMES-Computer Modeling in Engineering & Sciences, Vol.134, No.2, pp. 1219-1236, 2023, DOI:10.32604/cmes.2022.022221

Abstract A virtual wall thickness method is developed to simulate the temperature field of turbine blades with thermal barrier coatings (TBCs), to simplify the modeling process and improve the calculation efficiency. The results show that the virtual wall thickness method can improve the mesh quality by 20%, reduce the number of meshes by 76.7% and save the calculation time by 35.5%, compared with the traditional real wall thickness method. The average calculation error of the two methods is between 0.21% and 0.93%. Furthermore, the temperature at the blade leading edge is the highest and the average temperature of the blade pressure… More >

Quan Wen¹, Fulei Jing^1,*, Changxian Zhang¹, Shibai Tang¹, Junjie Yang^2,*

CMES-Computer Modeling in Engineering & Sciences, Vol.132, No.2, pp. 361-391, 2022, DOI:10.32604/cmes.2022.019528

Abstract Thermally grown oxide (TGO) is a critical factor for the service life of thermal barrier coatings (TBC). Numerical simulations of the growth process of TGO have become an effective means of comprehensively understanding the progressive damage of the TBC system. At present, technologies of numerical simulation to TGO growth include two categories: coupled chemical-mechanical methods and mechanical equivalent methods. The former is based on the diffusion analysis of oxidizing elements, which can describe the influence of bond coat (BC) consumption and phase transformation in the growth process of TGO on the mechanical behavior of each layer of TBC, and has… More >

Jianguo Zhu, Huimin Xie, Fulong Dai

The International Conference on Computational & Experimental Engineering and Sciences, Vol.17, No.1, pp. 3-4, 2011, DOI:10.3970/icces.2011.017.003

Abstract Thermal barrier coatings (TBCs) are widely used in turbines for propulsion and power generation. During build up the coatings, the continuity of the strain at the interface results in the residual stress because of the thermal expansion misfit. Since the formation of residual stresses cannot be avoided, they have to be optimized by adaptation of the process parameters during coating manufacturing. Therefore, in order to obtain information about the characterization of residual stresses for specific process conditions, the development of residual stress measurement is of vital importance.

In this paper, several techniques on residual stress measurement are reviewed, including… More >

Taotao Hu¹, gping Shen^1,2

CMC-Computers, Materials & Continua, Vol.17, No.1, pp. 41-58, 2010, DOI:10.3970/cmc.2010.017.041

Abstract In this paper, an axisymmetric indentation model is set up to calculate the effects of the roughness of the thermally grown oxide (TGO) layer, which was modeled as a sinusoidal wave, on the indentation response of the thermal barrier coatings. It is found that the amplitude, wavelength, and thickness of the thermally grown oxide layer have obvious influences on the indentation response, while the effect of the indenter position can be neglected. In the top coating layer, residual stress mainly occurs below the indenter and around the nearest two peaks of the thermally grown oxide layer to the indenter. Only… More >