Open Access
ARTICLE
EB-Guided Optimization of Heliostat Fields with Validated Projection Losses and HFLCAL Sensitivity
School of Information and Communication, Guilin University of Electronic Technology, Guilin, 541004, China
* Corresponding Author: Hongfei Jiang. Email:
Energy Engineering 2026, 123(4), 7 https://doi.org/10.32604/ee.2025.072848
Received 04 September 2025; Accepted 19 December 2025; Issue published 27 March 2026
Abstract
Heliostat field design for tower solar thermal plants must jointly address solar geometry, optical losses, and layout optimization under engineering constraints. We develop an end-to-end workflow that (i) adopts a consistent East–North–Up (ENU) convention for all plant- and sun-related vectors; (ii) integrates cosine efficiency, projection-based shading and blocking (SB), atmospheric transmittance, and an HFLCAL (heliostat field local calculation) truncation model into a single optical chain; and (iii) couples an Eliminate-Blocking (EB) layout prior with an improved “Cheetah” metaheuristic to search ring topology, mirror sizes, and heights while enforcing spacing, kinematics, and rated-power requirements. Projection-based SB is calibrated against Monte-Carlo ray tracing at representative sun positions, and the HFLCAL truncation model is used to quantify sensitivities to sunshape and error-budget parameters. In a three-phase study (fixed-size baseline, uniform sizing, heterogeneous sizing), the EB-guided optimizer improves annual per-area output relative to a radial baseline and reliably attains a 60 MW target. Under equal evaluation budgets, the proposed optimizer converges faster and with lower variance than GA- and PSO-based baselines, while respecting panel-level peak-flux limits through a smooth penalization of flux violations. The resulting layouts exhibit outward-increasing azimuthal spacing and ring-wise size sharing that are consistent with recent heliostat-field deployment experience. The framework is modular, auditable, and readily adaptable to alternative receivers, sites, and cost-aware objectives.Keywords
Central receiver (power tower) plants concentrate direct normal irradiance (DNI) via large heliostat fields onto an elevated receiver. Decisions at the field level—ring radii, azimuthal spacing, mirror aperture, and installation height—propagate through the optical chain (cosine, shading/blocking, atmospheric attenuation, truncation/receiver intercept) into delivered thermal power and annual energy yield [1]. As deployment scales up, developers require workflows that (i) keep geometric and optical conventions consistent, (ii) combine fast but calibrated optical surrogates with selective ray tracing, and (iii) search high-dimensional layouts efficiently under engineering constraints.
1.1 Layout Archetypes and Field Geometry
Early surround or north-field patterns often used radial or staggered lattices with hand-tuned spacing rules. Biomimetic and density-graded schemes (e.g., equalizing beam density at the receiver plane rather than ground density) sought better cosine efficiency and reduced inter-ring occlusions [2]. Reviews emphasize that field geometry trades off multiple effects: moving heliostats outward improves cosine efficiency near noon but increases attenuation and truncation; tighter azimuthal packing raises shading/blocking (SB) at low solar altitudes; ring heights can relieve near-neighbor blocking at the cost of structure and tracking errors [1]. Contemporary practice combines a parametric ring skeleton (radii/azimuthal spacing laws) with local spacing rules that enforce collision-free kinematics and service corridors.
1.2 Optical Modeling: Analytical Chains vs. Ray Tracing
Analytical chains remain attractive for speed and differentiability. A representative factorization is
with cosine loss from incident/normal geometry, SB losses from projected overlaps, atmospheric transmittance parameterized by path length, and receiver intercept modeled via HFLCAL (an analytic heliostat-field local calculation model for flux and truncation) sunshape/blur footprints [3–5]. HFLCAL encapsulates sunshape, slope/astigmatism, and tracking errors into a Gaussian (or near-Gaussian) convolution whose variance scales with range, yielding closed-form or quickly evaluated receiver intercept terms that are convenient in layout optimization [3,4]. High-fidelity Monte-Carlo ray tracers (SolTrace, Tonatiuh/Tonatiuh2) provide reference benchmarks for optical accuracy and are routinely used to validate simplified chains at selected sun positions and for representative neighbor constellations [6–8]. This calibration loop—fast chain for the search, ray tracing for spot checks—is now common in industrial toolchains [9].
1.3 Shading/Blocking Computation
SB losses dominate when azimuthal packing is high or when the sun is low. Exact polygon-overlap on the mirror plane after 3D projection is widely used in research prototypes and embedded tools, striking a balance between speed and modeling fidelity for rectangular heliostats [10]. Efficient implementations prune neighbor sets by range/angle cones and test only candidates likely to overlap in projection, which preserves
1.4 Atmospheric Transmittance and Truncation/Intercept
Short-range towers often use empirical transmittance curves that depend on the heliostat-receiver path length. At kilometer-scale ranges, exponential or quadratic fits are adequate surrogates for clear-sky conditions in annual energy estimates. For the receiver intercept, HFLCAL-style formulations propagate a composite blur—sunshape, slope error, astigmatism, and tracking error—to the receiver plane and then integrate over the aperture to obtain
1.5 Optimization Algorithms and Software Support
Because field layout is high-dimensional and nonconvex, metaheuristics are common. Classical GA/NSGA-II, PSO, and GWO remain strong baselines for multiobjective trade-offs between annual energy, peak flux, land use, and cost proxies [12,13]. Newer swarms (e.g., coyote optimization) and problem-specific hybrids seek faster convergence by mixing global exploration with local refinements [14]. Industrial tools such as SolarPILOT operationalize ring generation, spacing, SB, aiming, and flux maps, enabling practitioners to combine optimizers with validated optics and controls in one loop [9]. Two-step frameworks decouple ring-level geometry from local spacing/final aiming to cut search complexity and improve robustness [11]. Complementary control-side advances in multi-point aiming improve flux uniformity and reduce thermal constraint violations during transients [15].
1.6 Reliability, Roadmaps, and Modeling Implications
Recent gap analyses and roadmaps consolidate field evidence on component reliability, cost, and error budgets across drives, structures, and mirrors [16,17]. For modeling, these reports motivate four aspects: (i) explicit accounting of tracking and slope error distributions within the HFLCAL variance budget, (ii) height- and structure-related constraints that prevent unrealistic occlusion fixes, (iii) practical spacing corridors for operations and maintenance, and (iv) flux caps or soft penalties at the panel level that reflect thermal durability constraints. They also highlight the value of auditable pipelines that combine fast analytical models with targeted ray-tracing validation.
1.7 Gaps Addressed in This Work
Despite steady progress, three gaps persist in the literature and practice:
1. Consistent geometry and optics. Many studies mix coordinate conventions, sun/azimuth definitions, or partial optical chains, hampering reproducibility and cross-study comparisons. We adopt a single East–North–Up (ENU) convention and a factorized chain calibrated by ray tracing [6,8].
2. SB and intercept coupling in the search. Layouts are often tuned on cosine/attenuation while treating SB and truncation post-hoc. We integrate projection-based SB and HFLCAL intercept directly into the objective and constraints [3,4].
3. Search efficiency under constraints. General-purpose swarms can be slow when enforcing spacing, kinematics, and flux limits. We guide the search with an Eliminate-Blocking (EB) prior for ring/azimuth scaling and combine fast exploration with elite-focused refinements, retaining parity with GA/PSO/GWO evaluation budgets [11–14].
Our contributions.
• A unified, auditable pipeline that (i) fixes ENU geometry and solar conventions, (ii) fuses cosine, SB (projection), atmospheric transmittance, and HFLCAL truncation, and (iii) cross-checks against open ray tracers at representative suns [6,8].
• An EB-guided improved “Cheetah” metaheuristic that encodes outward-increasing azimuthal spacing and alternates fast exploration with elite refinements, while enforcing spacing/kinematics and panel-level flux penalties consistent with industrial practice [9,15].
• A three-phase study (fixed-size baseline, uniform sizing, heterogeneous sizing) showing stable convergence and higher annual per-area output vs. a radial baseline, consistent with system-level insights reported in recent reviews and roadmaps [1,17].
Figures used in this section. Fig. 1 establishes the ENU frame used throughout; Fig. 2 sketches the solar angles and hour-angle convention.

Figure 1: Field coordinate system (East–North–Up) and solar-orientation definitions

Figure 2: Celestial-sphere sketch showing declination
Designing heliostat fields sits at the intersection of geometry, optics, controls, and optimization. Prior research offers a variety of field archetypes, surrogate optical models, and optimizers, while industrial toolchains operationalize many of these ideas. This section reviews what is known and motivates the specific modeling and optimization choices adopted in this work.
2.1 Layout Archetypes and Trade-Offs
Early surround fields often used radial or north-field lattices with ring-wise staggering to mitigate low-sun occlusions, and then layered local spacing rules to preserve operations and maintenance corridors and collision-free kinematics. Biomimetic and density-graded layouts improved cosine efficiency and reduced near-neighbor shading and blocking (SB) by shaping azimuthal spacing as a function of range [1,2]. Eliminate-Blocking (EB) layouts go a step further. In these schemes, as implemented for example in SolarPILOT and related field-design tools [9,11], the ring radii and azimuthal separations are chosen such that the blocking factor remains approximately constant across rings for a set of design sun positions. In practice, this outward-growing azimuthal spacing also tends to mitigate near-neighbor shading and blocking (SB) and to produce a more uniform beam density at the receiver plane under first-order optics. These effects are visible later in the optimized layouts shown in Section 6. Reviews stress that no single geometry dominates across sites. Rather, cosine, SB, attenuation, and truncation interact in a way that depends on both the site and the receiver configuration [1]. Throughout this paper, EB therefore denotes an Eliminate-Blocking layout rule rather than an equal-ground-density pattern.
2.2 Analytical Optical Chains vs. Ray Tracing
Analytical chains factorize optical efficiency as
providing speed and differentiability required by optimizers. Common choices include geometry-based cosine, polygon-overlap SB on the mirror plane, empirical clear-sky attenuation with path length, and HFLCAL-style intercept (receiver truncation) [3–5]. Because these surrogates simplify wavefront and scatter physics, selective high-fidelity validation is routine: Monte-Carlo ray tracers (SolTrace, Tonatiuh/Tonatiuh2) serve as reference models to calibrate surrogate parameters and to check worst-case constellations [6–8]. Industrial software (SolarPILOT) packages this workflow by combining ring generation, aiming, flux maps, and optimizer hooks [9].
2.3 Shading/Blocking Computation
The projection-based SB computation is illustrated in Figs. 3 and 4, which show the 3D projection and its 2D top-view overlap geometry, respectively. SB losses dominate when the sun is low or azimuthal packing is tight. Projection-based SB treats each neighbor pair by projecting polygonal apertures along the incident direction to compute shading, and along the reflected direction toward the receiver to compute blocking. Two-dimensional polygon overlaps on the target mirror yield fractional loss areas. Efficient implementations prune candidates using angular cones and distance thresholds because nearest-ring neighbors account for most SB [2,11]. Although ray tracing can capture mirror thickness, canting errors, and edge diffraction, projection-based SB achieves excellent runtime and sufficient fidelity for optimization loops when it is periodically cross-checked against ray-tracing overlaps [6] (Figs. 3 and 4).

Figure 3: Projection-based shading/blocking between heliostats (hatched overlap on B)

Figure 4: Top-view 2D overlap geometry corresponding to the projection model
2.4 Receiver Intercept (HFLCAL Truncation) and Flux Quality
HFLCAL-style models represent the image on the receiver as a convolution of sunshape with blur terms due to slope and astigmatism and tracking, and the composite variance grows with the heliostat–receiver range. Integrating the resulting footprint over the aperture gives
2.5 Atmospheric Transmittance and Path-Length Effects
For tower ranges below a few kilometers, empirical fits of transmittance vs. path length (linear/quadratic/exponential) provide adequate clear-sky proxies and are widely used in annual-energy estimators and screening studies [5]. Because attenuation grows with range, outer-ring gains from better cosine and reduced SB must be balanced against transmittance and truncation penalties.
2.6 Optimization Frameworks and Software Practice
Heliostat layout is high dimensional and nonconvex, with discrete variables (counts per ring) and continuous variables (radii, azimuths, sizes, heights), together with hard constraints on spacing and kinematics. Metaheuristics are therefore prevalent. Genetic algorithms (including NSGA-II), particle swarm optimization, and the grey wolf optimizer remain strong baselines for single-objective and multi-objective settings [12,13]. Newer swarms, such as the coyote optimization algorithm, improve exploration by sharing information within subgroups [14]. Toolchains such as SolarPILOT integrate these optimizers with shading and blocking and with aiming modules, which enables rapid prototyping and comparative studies [9]. Two-step frameworks reduce search complexity by first laying out ring skeletons and then refining local spacing and aiming under the optical model [11]. Complementary control strategies, including multi-point aiming and flux shaping, further reduce peak flux while preserving intercept [15,18,19].
2.7 Engineering Constraints, Reliability, and Modeling Implications
Recent roadmaps and gap analyses synthesize field experience across drives, structure, mirrors, and control, offering quantitative error budgets (tracking, slope) and reliability priorities that should inform models and constraints [16,17]. From a modeling standpoint, this motivates: (i) explicit inclusion of tracking/slope statistics in the HFLCAL variance budget; (ii) height and spacing rules that are realistic for structure and O&M; (iii) flux caps or soft penalties to reflect receiver durability; and (iv) auditable pipelines that mix fast surrogates with targeted ray-trace checks.
2.8 Motivation and Problem Statement
Despite decades of advances, three practical gaps remain:
1. Consistency across geometry and optics. Studies sometimes mix coordinate conventions and partial optical chains, complicating replication. We adopt a single ENU convention (Figs. 1 and 2) and a factorized chain (cosine, SB via projection, attenuation, HFLCAL intercept) validated against open ray tracers [6,8].
2. Coupling SB and intercept in the search. Optimizers frequently tune cosine/attenuation while treating SB/intercept as post-processing, which can bias solutions. We embed projection-based SB and HFLCAL within the objective and constraints, exposing their trade-offs during search [3,4].
3. Search efficiency under engineering constraints. Generic swarms slow down when enforcing spacing/kinematics and flux penalties. We guide the search with an EB prior (outward-growing azimuthal spacing) and use an improved “Cheetah”-style metaheuristic to alternate fast exploration with elite refinement under equal evaluation budgets, keeping parity with GA/PSO/GWO [11–14].
Scope in this work.
We build an auditable pipeline that (i) fixes geometry and optical conventions, (ii) integrates SB, attenuation, and HFLCAL into the objective, (iii) validates surrogate SB against ray tracing at representative sun positions, and (iv) uses an EB-guided optimizer to search ring topology, sizes, and heights with realistic spacing and kinematics. The subsequent sections detail the models with equations, the experimental protocol, and the phase-wise results, while Figs. 3 and 4 visualize the SB geometry, and the resulting EB layouts are shown later in Section 6.
We adopt a ground-fixed East-North-Up (ENU) coordinate system:
Given solar time ST (hours), the hour angle is
At A define
All top-view layouts and overlap diagrams in this paper follow this ENU convention unless stated otherwise.
For heliostat
Projection-based shading/blocking (SB).
For each pair
For rectangles with projected spans
and
Cosine efficiency.
From the ray construction in Figs. 5 and 6,
where

Figure 5: Cosine-efficiency geometry: incident ray, reflected ray, and mirror normal

Figure 6: Cosine-efficiency geometry: incident ray
Atmospheric transmittance.
For
HFLCAL truncation.
Assume a circular Gaussian footprint on aperture
with
here
3.3 Objective, DNI, and Constraints
We adopt
where
We maximize annual
3.4 No-Occlusion Spacing and EB Prior
From the side-view construction (tower height
Under an EB prior, ring-
Our optimizer is structurally inspired by the coyote optimization algorithm [14], but we modify the step-generation and selection mechanisms and, for brevity, refer to this EB-guided variant as the “Cheetah” optimizer.
4.1 Decision Variables and EB-Guided Parameterization
Let the decision vector be
For the case study in Section 5, the site and receiver parameters are summarized in Table 1. The decision vector is subject to the engineering bounds summarized in Table 2, together with spacing/kinematics constraints and the rated-output requirement. To reduce search redundancy, we embed
with global scalars


4.2 Objective with Soft Constraints and Flux Cap
The optimizer maximizes annual per-area output
Here
In (22),
In (23),
4.3 Fast-Chase Exploration and Elite Refinement
We alternate two kernels:
(i) Cheetah “fast chase” exploration.
From each candidate
where
(ii) Elite-centered exploitation.
Elites
which stabilizes learning and keeps complexity linear in the dimension, unlike full-covariance CMA variants.
4.4 Success-Based Annealing and Restarts
Step scales
applied per variable block (radii/azimuths/sizes/heights). If the best score stagnates for
4.5 Feasibility Restoration and Stochastic Ranking
After each proposal we perform:
1. Projection to bounds
2. Spacing/kinematics repair: greedily increase
3. Objective and penalties: evaluate
4. Stochastic ranking between score and constraint violation to maintain selection pressure near the feasible frontier.
Aiming uses panel clusters with dispersion tuned to HFLCAL variance, consistent with [9,15].
Let M be the number of sampled sun positions per candidate. With neighbor pruning, SB cost is

4.7 Practical Notes and Baselines
The EB prior yields feasible seeds that respect outward-growing azimuthal spacing and corridor rules, reducing early wasted evaluations compared with uninformed GA/PSO/GWO [12,13]. The diagonal refinement keeps per-generation complexity linear and proved sufficient given the strong geometric prior; full covariance did not improve outcomes under equal budgets. In Section 6, we show that under the same evaluation budget the proposed scheme attains higher
Site/receiver. 98.5∘ E, 39.4∘ N, altitude 3000 m; tower 80 m; cylindrical receiver 8 m (height)
Annual sampling. 21st of each month at 09:00, 10:30, 12:00, 13:30, 15:00 (Fig. 7 illustrates the angle/DNI trends) [20].

Figure 7: Illustrative annual trends: solar altitude/azimuth and DNI at sampled times
Design variables and constraints.
The design variables, bounds, and engineering constraints are summarized in Table 2.
6.1 Field Diagnostics and Spatial Distribution
Rings are near concentric with small intra-ring dispersion; spacing constraints are satisfied. Distribution-by-ring and selected inter-heliostat distances are reported in Tables 3 and 4, respectively; the spatial distribution is shown in Fig. 8.



Figure 8: Distribution of heliostats by rings (data-point view)
6.2 Phase-Wise Gains and EB Layouts
The phase-wise outcomes under equal evaluation budgets are summarized in Table 5. From Phase I to Phase II, jointly tuning common size/height and ring parameters raises


Figure 9: EB field layout diagram (surround-field view)

Figure 10: EB layout diagram (variant visualization for comparison)
6.3 Algorithmic Convergence and Stability
Table 6 summarizes the convergence statistics over 20 runs under equal evaluation budgets.

6.4 Validation and Sensitivity
Projection-based SB (Figs. 3 and 4) tracks ray-tracing overlaps with small absolute errors in practical regimes (moderate incidence, nearest-neighbor occlusion) [6–8]. HFLCAL sensitivity follows the
6.5 Thermal Feasibility and Aiming Dispersion
Panel flux caps via
6.6 Uncertainty Quantification
Let
consistent with Monte Carlo estimates; Sobol indices rank
7 Scalability and Cost-Aware Objective
Spatial indexing and cone filters reduce neighbor scans, giving near-linear scaling in N at fixed density. Cost proxy
promoting heterogeneity only where optical gains justify CAPEX [1].
We use representative clear-sky sampling; stochastic weather and soiling are not modeled. Extending to panel-level thermal models with stress-aware aiming and detailed O&M economics is a next step [15,17].
We presented a unified framework that integrates a validated projection loss model and HFLCAL truncation with an EB-guided improved Cheetah optimizer. Across three phases, the method improves annual per-area output relative to a radial baseline and reaches a 60 MW target with stable convergence. The workflow is auditable, modular, and adaptable to alternative receivers and sites, and is consistent with current reliability guidance and toolchains [8,9].
Acknowledgement: None.
Funding Statement: The authors received no specific funding for this study.
Author Contributions: Conceptualization, Zichang Meng and Hongfei Jiang; methodology, Zichang Meng; software, Zichang Meng; validation, Zichang Meng and Qi Li; formal analysis, Zichang Meng and Na Chen; investigation, Zichang Meng and Qi Li; resources, Hongfei Jiang; data curation, Zichang Meng; writing—original draft preparation, Zichang Meng; writing—review and editing, Na Chen, Qi Li, Qingyi Liu and Hongfei Jiang; visualization, Zichang Meng; supervision, Hongfei Jiang. All authors reviewed and approved the final version of the manuscript.
Availability of Data and Materials: The data and optimization scripts used in this study are available from the corresponding author upon reasonable request.
Ethics Approval: This study does not involve human participants or animal subjects, and no specific ethics approval was required.
Conflicts of Interest: The authors declare no conflicts of interest.

Appendix B: Closed-Form HFLCAL (Disk Aperture):
For a circular aperture of radius
with sensitivities
Appendix C: Pseudocode

Appendix D: Neighbor Set Pruning:
A radial sweep with azimuthal gates and elevation cones yields a compact candidate set independent of N at fixed density. Only overlapping cones are tested for polygon intersection (consistent with two-step insights [2,11]).
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Copyright © 2026 The Author(s). Published by Tech Science Press.This work is licensed under a Creative Commons Attribution 4.0 International License , which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.


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