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    ARTICLE

    An Innovative Finite Element Geometric Modeling of Single-Layer Multi-Bead WAAMed Part

    Xiangman Zhou1,*, Jingping Qin1, Zichuan Fu1, Min Wang1, Youlu Yuan1, Junjian Fu1, Haiou Zhang2, Seyed Reza Elmi Hosseini3,*

    CMES-Computer Modeling in Engineering & Sciences, Vol.138, No.3, pp. 2383-2401, 2024, DOI:10.32604/cmes.2023.029249

    Abstract Finite element (FE) coupled thermal-mechanical analysis is widely used to predict the deformation and residual stress of wire arc additive manufacturing (WAAM) parts. In this study, an innovative single-layer multi-bead profile geometric modeling method through the isosceles trapezoid function is proposed to build the FE model of the WAAM process. Firstly, a straight-line model for overlapping beads based on the parabola function was established to calculate the optimal center distance. Then, the isosceles trapezoid-based profile was employed to replace the parabola profiles of the parabola-based overlapping model to establish an innovative isosceles trapezoid-based multi-bead overlapping geometric model. The rationality of… More >

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