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  • Open Access

    ARTICLE

    Crack Growth Simulation in Integrally Stiffened Structures Including Residual Stress Effects from Manufacturing. Part II: Modelling and Experiments Comparison

    S.M.O. Tavares1, S.M. Häusler2, P.M. Baiz3, P.M.S.T. de Castro1, P. Horst2 , M.H. Aliabadi3

    Structural Durability & Health Monitoring, Vol.7, No.3, pp. 191-210, 2011, DOI:10.3970/sdhm.2011.007.191

    Abstract This article is the second part of a two parts paper which presents, compares and discusses the different crack growth simulation models which were introduced for fatigue crack growth assessment during the DaToN project. In the first part, different simulation approaches were applied to determine a calibration of the stress intensity factors as a function of the crack length for a two stiffeners panel with a central crack. Due to the residual stress field promoted by the different manufacturing processes, its influence was included in the numerical models to determine the stress intensity factors. In… More >

  • Open Access

    ARTICLE

    Crack Growth Simulation in Integrally Stiffened Structures Including Residual Stress Effects from Manufacturing. Part I: Model Overview

    S.M. Häusler1, P.M. Baiz2, S.M.O. Tavares3, A. Brot4, P. Horst1, M.H. Aliabadi2, P.M.S.T. de Castro3, Y. Peleg-Wolfin4

    Structural Durability & Health Monitoring, Vol.7, No.3, pp. 163-190, 2011, DOI:10.3970/sdhm.2011.007.163

    Abstract This article represents the first part of a two-part article which presents, compares and discusses the different crack growth simulation models which were introduced for fatigue crack growth assessment during the DaToN project. The project was funded by the EC within the 6th framework program and was specifically devoted to investigate innovative manufacturing techniques for metallic structures with special focus on the effects of residual stresses on the fatigue crack growth and residual strength behaviour. Within this first part the different simulation approaches, including the residual stress modelling approaches will be introduced and stress intensity… More >

  • Open Access

    ABSTRACT

    New Development of Residual Stress Measurement

    Xue Feng Yao, Yin Ji Ma, Wen Feng Hao, Yu Chao Ke, Dai Ning Fang

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.17, No.2, pp. 51-52, 2011, DOI:10.3970/icces.2011.017.051

    Abstract In this paper, some applications of residual stress measurement in engineering material and structures are introduced. First, some advanced measurement technologies are described like drill hole, residual strain gauge and digital image correlations. Second, the manufacture stresses are explained. Finally, the typical measurement results about the manufacture stress are provided, including: residual stress of integrated composite T-section structures, residual stress of adhesive joint, residual stress of bending tube, residual stress of fiber interface. These results will play an important role in designing and evaluating of advanced material and structure. More >

  • Open Access

    ABSTRACT

    A new system for measuring residual stress by using 3D digital image correlation techniques

    Zhenxing Hu, Huimin Xie, Jian Lu

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.20, No.2, pp. 57-59, 2011, DOI:10.3970/icces.2011.020.057

    Abstract Residual stress plays an important role in structural and material manufacturing. Measurement techniques of residual stress can be neatly divided into destructive and non-destructive ones. The destructive techniques are dependent on inferring the original stress from the displacement incurred by completely or partially relieving the stress by removing material. The hole drilling method for residual stress measurement is a destructive method and was first introduced in the 1930s by Mathar. In recent years, the hole drilling method for evaluating residual deformation has been implemented with optical method such as holographic interferometry, electronic speckle pattern interferometry,… More >

  • Open Access

    ABSTRACT

    Residual Stress Measurement of Thermal Barrier Coatings

    Jianguo Zhu, Huimin Xie, Fulong Dai

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.17, No.1, pp. 3-4, 2011, DOI:10.3970/icces.2011.017.003

    Abstract Thermal barrier coatings (TBCs) are widely used in turbines for propulsion and power generation. During build up the coatings, the continuity of the strain at the interface results in the residual stress because of the thermal expansion misfit. Since the formation of residual stresses cannot be avoided, they have to be optimized by adaptation of the process parameters during coating manufacturing. Therefore, in order to obtain information about the characterization of residual stresses for specific process conditions, the development of residual stress measurement is of vital importance.

    In this paper, several techniques on residual stress More >

  • Open Access

    ARTICLE

    Influence of Structural Defects on the Beneficial Effect of Autofrettage

    S. Hadidi-Moud1,2, H. Makari1

    Structural Durability & Health Monitoring, Vol.6, No.2, pp. 113-122, 2010, DOI:10.3970/sdhm.2010.006.113

    Abstract A comprehensive numerical study has been carried out to investigate and to explore the impact of the presence of part through surface cracks of various size and orientation in a thick welded ferritic steel cylindrical vessel, on the beneficial effect of autofrettage loading. It is well known that autofrettage loading enhances the load carrying capacity of defect free pressure vessels. The results of this study suggest that in presence of cracks, the localised near crack tip residual stress fields interact with in service stresses and influence the enhancement in load carrying capacity of autofrettaged vessel. More >

  • Open Access

    ARTICLE

    Assessment of Severe Shot Peening on Surface Characteristics of Al Alloys

    M. Guagliano1,2, S. Bagherifard2, I. Fernandez Parienete3, R. Ghelichi2

    Structural Durability & Health Monitoring, Vol.6, No.1, pp. 31-42, 2010, DOI:10.3970/sdhm.2010.006.031

    Abstract Surface grain refinement is a relatively new process aimed to enhance mechanical material properties. In this study Al7075-T6 bars have been shot peened with parameters (shot speed and treatment duration) much stronger from those of conventional shot peening (SP). Residual stress state and microstructure gradient have been observed by means of transmission electron microscopy (TEM), X-ray diffraction (XRD) and nano indentation tester. Formation of a fine grained layer of material on top surface of the specimens was confirmed by TEM and also XRD measurements. XRD results show significant depth affected both in terms of residual More >

  • Open Access

    ARTICLE

    Experimental Study of Shot Peening Followed by Cold Spray Coating on Residual Stresses of the Treated Parts

    R. Ghelichi1, S. Bagherifard1, I. Fernandez Parienete2, M.Guagliano1,3, Simone Vezzù4

    Structural Durability & Health Monitoring, Vol.6, No.1, pp. 17-30, 2010, DOI:10.3970/sdhm.2010.006.017

    Abstract Coating deposition processes such as cold spraying are commonly employed to increase wear and fatigue resistance and consequently to enhance longevity of engineering components. Such processes typically introduce residual stresses into the coated surface, which in turn affect efficiency of coatings and play an important role in coating durability. In fact residual stresses are the key parameter to obtain compact and well-adherent coatings. They can modify several coating properties such as adhesion, structure, toughness, hardness reflecting on the macroscopic chemical and mechanical behavior of the coating.
    Present study describes alteration of residual stress state of two More >

  • Open Access

    ARTICLE

    Water Jet Peening of a Low-Alloy Steel by Means of a Standard Water Jet Cutting Machine Under Different Process Conditions

    M . Annoni1, F. Arleo1, M. Guagliano1,2

    Structural Durability & Health Monitoring, Vol.6, No.1, pp. 1-16, 2010, DOI:10.3970/sdhm.2010.006.001

    Abstract This work investigates the possibility to perform Water Jet Peening (WJP) by means of a standard Water Jet (WJ) cutting plant. The experimentation is carried out on 39NiCrMo3 specimens with the aim to find out the best working conditions of two different methods: the "in air WJP" and the "submerged WJP". Comparisons between the two methods and to previous experimentations in the reference literature are also presented. More >

  • Open Access

    ARTICLE

    Analytical Solution for Single and Multiple impacts with Strain-rate Effects for Shot Peening

    Baskaran Bhuvaraghan1, Sivakumar M Srinivasan2, Bob Maffeo3, Om Prakash4

    CMES-Computer Modeling in Engineering & Sciences, Vol.57, No.2, pp. 137-158, 2010, DOI:10.3970/cmes.2010.057.137

    Abstract Shot peening is a complex and random process which is controlled by many input parameters. Numerical methods, which are normally used for impact problems will prohibitively put strain on the computing resources since a large number of impacts are involved in the computations. In this paper, a simplified analytical approach is used to predict the residual compressive stress that includes strain-rate effects. This is based on the method proposed by with a simple modification to include the strain rate effects. The residual stresses are predicted in materials SAE1070 and Inco718. In the computations, the random More >

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