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Optimization of Guide Vane Geometry in a Pump-as-Turbine through an Orthogonal Test Approach

Fengxia Shi1,2, Pengcheng Wang1,*, Haonan Zhan1, Xiangyun Shi1

1 School of Energy and Power Engineering, Lanzhou University of Technology, Lanzhou, 730050, China
2 Key Laboratory of Fluid Machinery and Systems of Gansu, Lanzhou, 730050, China

* Corresponding Author: Pengcheng Wang. Email: email

Fluid Dynamics & Materials Processing 2025, 21(5), 1221-1238. https://doi.org/10.32604/fdmp.2025.062244

Abstract

To investigate the impact of guide vane geometry—specifically, outlet angle, blade count, and radial height—on the performance of a Pump as Turbine (PAT), radial guide vanes were introduced upstream of the impeller in an IS80-50-315 low-specific-speed centrifugal PAT. Using an orthogonal test design, numerical simulations were conducted on 16 different PAT configurations, and the influence of vane geometry on performance was analyzed through a range analysis to determine the optimal parameter combinations. The results indicate that the number of guide vane blades significantly affects both the hydraulic efficiency and water head of the PAT under optimal operating conditions. Notably, the hydraulic efficiency of Configuration No. 1 (featuring five guide vane blades, a 6° outlet angle, and a 46 mm radial height) is 4.31% higher than that of Configuration No. 13 (with the same blade count but a 9° outlet angle and a 52 mm radial height). Additionally, Configuration No. 1 exhibits lower turbulence kinetic energy dissipation and reduced blade loading. Furthermore, the study reveals that a smaller guide vane outlet angle and reduced radial height contribute to improved operational stability.

Keywords

Pump as turbine; radial guide vanes; orthogonal test; transient analysis

Cite This Article

APA Style
Shi, F., Wang, P., Zhan, H., Shi, X. (2025). Optimization of Guide Vane Geometry in a Pump-as-Turbine through an Orthogonal Test Approach. Fluid Dynamics & Materials Processing, 21(5), 1221–1238. https://doi.org/10.32604/fdmp.2025.062244
Vancouver Style
Shi F, Wang P, Zhan H, Shi X. Optimization of Guide Vane Geometry in a Pump-as-Turbine through an Orthogonal Test Approach. Fluid Dyn Mater Proc. 2025;21(5):1221–1238. https://doi.org/10.32604/fdmp.2025.062244
IEEE Style
F. Shi, P. Wang, H. Zhan, and X. Shi, “Optimization of Guide Vane Geometry in a Pump-as-Turbine through an Orthogonal Test Approach,” Fluid Dyn. Mater. Proc., vol. 21, no. 5, pp. 1221–1238, 2025. https://doi.org/10.32604/fdmp.2025.062244



cc Copyright © 2025 The Author(s). Published by Tech Science Press.
This work is licensed under a Creative Commons Attribution 4.0 International License , which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
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