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Optimizing Wood Pellet Quality: Physical Properties of Acacia hybrid and Pine Wood Waste for Industrial Applications

Faiz Rahman, Rafidah Md Salim*, Janshah Mohktar

Wood Testing Laboratory, Faculty of Tropical Forestry, University of Malaysia Sabah, Kota Kinabalu, 88400, Sabah, Malaysia

* Corresponding Author: Rafidah Md Salim. Email: email

Journal of Renewable Materials 2026, 14(2), 4 https://doi.org/10.32604/jrm.2026.02025-0066

Abstract

The growing demand for renewable energy has increased the use of wood pellets as a clean and efficient biomass fuel. This study aims to evaluate the physical properties of wood pellets produced from Acacia hybrid (AC) veneer waste and Pine wood (PW) waste mixed with varying ratios. The objectives are to investigate the effect of different blend ratios of Acacia hybrid veneer waste and pine wood waste on the physical properties, specifically moisture content, density, and pellet durability index (PDI) of wood pellets, and to identify the optimal ratio that yields the most desirable pellet quality. The wood pellets were produced by blending Acacia hybrid veneer waste and Pine wood waste (AC:PW) in weight ratios of 100:0, 75:25, 50:50, 25:75, and 0:100. The materials were dried to 10%–12% moisture before pelletizing using a pellet mill under consistent pressure and temperature. Moisture content (MC), density (ρ) and pellet durability index (PDI) were measured following the International Organization for Standardization (ISO). The study found that blending Acacia hybrid veneer waste with Pine wood waste significantly improved pellet density and durability compared to the control. The moisture was lowest in pellets with 50:50 and 25:75 blends, indicating better drying and stability. The blend 50:50 achieves the highest density, and for pellet durability index, the best blend is 25:75, suggesting improved resistance to breakage. Overall, the 50:50 and 25:75 ratios produced pellet with the most desirable combination of low moisture, high density, high durability and the blend meets key ISO 17225 and ENplus quality standards for industrial wood pellet.

Keywords

Wood pellet production; mixed wood waste; moisture content; density; pellet durability index (PDI)

1  Introduction

The global transition toward renewable and low-carbon energy sources has significantly increased interest in biomass-based fuels, particularly wood pellets [1]. Wood pellets are biomass products created using sawdust, chips, wood residues, and other lignocellulosic materials that are compressed into cylindrical fuels [2]. Wood pellets as alternative fossil fuels are rising due to their high energy density, uniform sizes, and ease of handling [3]. This offers significant benefits in terms of reduced greenhouse gas emissions and promoting a much more circular economy in the forestry and agricultural sectors [4].

Lignin is the cause of the enhancement of wood pellet quality, being a natural binder that heightens durability and energy content. Lignin becomes soft when exposed to heat at 140°C–180°C, enabling wood particles to bind and the use of synthetic additives to be avoided, particularly in hardwoods like Oak and Acacia that contain 20%–30% lignin, resulting in high calorific value pellets (26–30 MJ/kg) [5]. However, excessive lignin can enhance ash content and equipment wear, while softwoods with lower lignin content (25%–28%) may require more compression to reach optimal pelletizing [6]. It has been found that the addition of lignin, e.g., from hot water extraction or Kraft processes, can significantly enhance the durability of pellets, energy content, and reduce toxic emissions like carbon monoxide [7]. Thus, the optimization of lignin content is paramount in producing high-quality pellets with intended industry specifications of strength and energy efficiency [8].

Various hardwood and softwood species have been studied extensively for pellet production. Acacia hybrid and Pine are the two most commonly available species in Malaysia [9]. Acacia hybrid are known for their fast-growing, nitrogen-fixing hardwood known for its high lignin content, making it particularly suitable for high-density, durable pellets with relatively low moisture content [10]. On the other side, Pine wood is a softwood with lower density and higher moisture content; however, here in Sabah, most wood factories use Pine due to its cheaper price and easier handling to create furniture [11].

Mixing different species of wood with different ratios has the potential to combine the desirable characteristics of both species [12]. This helps improve the overall physical properties of the pellets. However, different ratios of mixers between two different species will bring different results [13]. It is very important to understand how these ratios influence wood pellet physical properties such as density, pellet durability index, and moisture content [14]. These physical properties directly impact the performance of pellets in industrial applications, including heating and electricity generation [15].

Wood pellet research has developed by leaps and bounds over the past ten years in our drive for renewable energy. Foremost have been projects to maximize pellet quality through the utilization of lignin as a natural binder, enhancing strength and burning efficiency, notably for torrefied biomass pellets where the binding capacity of lignin may be lost through thermal decomposition [16]. Alternative feedstock development, like agricultural residues, has been prioritized to enhance energy density and reduce ash content, avoiding the limitations of traditional wood residues [17]. Life cycle assessments identified that wood pellets can make drastic reductions in greenhouse gas emissions compared to fossil fuels and reinforced their environmental benefits [18]. Besides, developments in transportation and storage practices have mitigated issues of moisture sorption and degradation [19]. Efforts towards standardization, such as International Organization for Standardization 17225 and ENplus certification, have also been critical in ensuring uniform pellet quality in global markets [20]. This work highlights the central role of wood pellets in renewable energy and directions for future study, including feedstock diversity and process optimization.

Wood pellets have increasingly diversified their applications beyond traditional energy generation, becoming integral in various industries due to their sustainability and economic viability. In the power generation sector, co-firing wood pellets with coal has emerged as a transitional strategy to reduce carbon emissions, particularly in Europe and Asia, where studies indicate that even a 5% blend can lower furnace exit gas temperatures and maintain operational efficiency [21]. The cement and steel industries utilize wood pellets as a partial fossil fuel substitute in high-temperature processes, capitalizing on their consistent quality and lower carbon footprint [20]. Additionally, the animal bedding industry benefits from wood pellets’ absorbency and low dust content, making them ideal for poultry and horse stables [22]. Emerging uses in biotechnology and bio-based composites further underscore the versatility of wood pellets, aligning with circular bioeconomy principles and enhancing their role in sustainable industrial practices [23].

The objective of this study is to investigate the physical properties of wood pellets made from different mixed ratios of Y Acacia Hybrid and Pine wood waste, such as the moisture content, pellet durability index, and density. Another objective is to compare all the ratios and identify which ratio shows better physical properties [24]. The findings of this study are expected to provide valuable insights into optimizing wood pellet production, ensuring that pellets made from wood types can meet the quality requirements of industrial users and contribute to the development of more efficient and sustainable biomass fuel production methods [25].

2  Materials and Methods

There are two phases in this research project. Phase one involved raw material preparation, and phase two is wood pellet preparation. All the processes were conducted in wood chemistry, wood testing laboratory, and a wood workshop.

2.1 Raw Material Preparation

Acacia hybrid veneer and Pine wood waste were collected from Darau Furniture factory, Kota Kinabalu, Sabah, Malaysia. The waste from this sawmill consists of wood sheets, chips, and sawdust generated as by-products during timber processing. The samples were transferred to the Wood Workshop of the Faculty of Forestry, University of Malaysia Sabah, for further processing.

Both types of waste were processed into smaller particles using a FOMA/BX-213 wood chipper. The resulting wood chips were subsequently subjected to sieving to isolate dust particles with a particle size of 500 micrometers (μm). The sieving process ensured uniformity in particle size distribution, which is critical for palletization. The collected 500 μm of the waste was then used as the raw material to produce wood pellets. Figs. 1 and 2 show Acacia hybrid veneer waste and Pine wood waste, respectively.

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Figure 1: Acacia hybrid veneer waste

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Figure 2: Pine wood waste

2.2 Wood Pellet Preparation

The 500 μm particle size was initially assessed for its moisture content using a moisture analyzer. The particle size range of 0.5–1.5 mm is, in fact, optimal for the manufacturing of pellets. Optimal moisture content for palletization typically ranges from 8% to 12%. If the material exceeded this range, it was dried in a forced-air convection oven at 105°C for 24 h until the desired moisture level was achieved. Once dried, each wood dust was homogenized using a mechanical mixer to ensure uniform distribution of particle size and moisture content throughout the batch. This consistency is essential for producing pellets with stable density and structural integrity.

The pelletizer machine was used to produce wood pellets from compression and heat-activated treatment. Approximately 500 g of Acacia hybrid wood dust went into the pelletizer, in which a flat die generated a frictional heat of 140°C–180°C. This melted lignin was included in the wood dust, activating its natural binding mechanisms. Meanwhile, rotation rollers were compressing the materials, forcing them out from the 6–8 mm diameter holes of the die, and the pelletizing machine operates at a compressive pressure range of 15,000–20,000 psi, which is critical for effective lignin activation and wood dust densification during pellet formation. After the pellet exited the die, it hardened and cooled into pellets in a cylindrical shape of high density. The densification process strengthens the energy content per unit volume of the wood pellet. Once production is finished, the Acacia hybrid (AC) wood pellets with a percentage ratio of 100:0 to Pine wood (PW) are placed directly in a zip-lock bag to prevent the wood pellets from absorbing moisture from the surroundings. The process is repeated for another ratio of Acacia hybrid to Pine wood pellets (75:25, 50:50, 25:75, and 0:100). The samples are ready for the physical properties test. In this study, commercial wood pellet was used as a control for comparison. Fig. 3 shows the flowchart of the pellet-making process.

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Figure 3: Flowchart of the pellet-making process

The selection of pure white Pine pellets (Pinus strobus) as a control material is justified by their industry-standard certification, physicochemical consistency, and representative softwood characteristics, which are essential for comparative analysis against Acacia hybrid feedstock. These pellets exhibit a density of 600–650 kg/m3, a moisture content below 8%, and a durability index exceeding 96.5%, verified through ISO testing, ensuring high quality for combustion applications [26]. Their guaiacyl-dominant lignin profile, comprising 26%–28% content, necessitates higher press pressures (25,000–30,000 psi) and die temperatures (100°C–120°C) compared to Acacia, highlighting their robust binding properties [27]. Furthermore, the control pellets demonstrate favorable combustion characteristics, including a calorific value of 18.5–19.5 MJ/kg and low ash content (≤0.7%), which are critical for evaluating performance against alternative biomass sources [28]. This careful selection process ensures that the experimental results are reliable and relevant to industrial applications.

Each wood ratio was thoroughly mixed to ensure uniform distribution of the two species before being fed into the pelletizer. The production process was done in a controlled environment to maintain consistent moisture content and temperature. After the pelletizing process, the pellets were stored in a zip bag and stored in a dry and well-ventilated area to prevent moisture absorption. Table 1 shows 5 different ratios used for this research.

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2.3 Evaluation of the Physical Properties of Wood Pellets

Determination of physical properties of wood pellet samples involves evaluation of moisture content, density, and pellet durability test with 5 replicates for each different ratio.

2.3.1 Moisture Content

A total of thirty wood pellets with dimensions of 6 mm × 10–30 mm were subjected to moisture content (MC) evaluations. All samples were conditioned in a conditioning room at 25 ± 2°C and 65 % relative humidity (approximately 8%–12% MC) until they reached a consistent weight. The samples were then weighed and oven-dried at 103 ± 2°C until a consistent weight was obtained. Finally, the oven-dry weights were recorded and used to compute the moisture content of the wood pellets using Eq. (1).

Moisture content,

MC ()=WiWODWOD×100(1)

where Wi represents the initial weights of the samples in grams and WOD denotes the oven-dried weights of the samples in grams.

2.3.2 Density

A digital caliper is a precise instrument used to measure external dimensions such as the length and diameter of wood pellets, with an accuracy of up to 0.01 mm (0.00001 m). Before taking measurements, the caliper should be cleaned to remove any dust or debris that could affect its accuracy. The pellet must also be inspected to ensure it is intact and free from cracks or deformation. After switching on the caliper, it should be zeroed and set to millimeters (mm); if inches are used, the values must be converted to metric units. To measure the diameter (short axis), the pellet is held horizontally, and the outside jaws of the caliper are gently used to grip the circular side. One measurement is taken near the center, then the pellet is rotated to 90 degrees, and a second measurement is taken at a different point. Both readings are recorded and averaged to obtain the final diameter. To measure the length (long axis), the pellet is held vertically, and the outside jaws are used to measure from end to end. Measurements are taken on one side and then on the opposite side, as pellet ends may be slightly uneven. Both readings are recorded and averaged to determine the final length. Eq. (2) was utilized to determine the density of the wood pellet samples.

P=(mV)× 100%(2)

where m represents the mass of the sample in grams and V represents the volume of the sample in cm3.

2.3.3 Pellet Durability Index

One sample of wood pellets is accurately weighed and placed into a tumbling canister, which is a square or cylindrical metal container fitted with internal baffles to promote impact and abrasion. The canister is rotated at a speed of 50 revolutions per minute (rpm) for 10 min, during which the pellets collide with each other and the container walls. After tumbling, the entire contents are sieved using a 3.15 mm mesh screen to separate broken particles or fines from intact pellets. The remaining intact pellets retained on the sieve are collected and weighed. The Pellet Durability Index is calculated by dividing the mass of the intact pellets after tumbling by the original mass before tumbling and multiplying the result by 100. Eq. (3) was utilized to determine the Pellet durability index of the wood pellet samples.

PDI=(W1W0)× 100%(3)

where W1 represents the weight after tumbling in grams, and W0 represents the weight before tumbling. A higher PDI value (typically above 95%) indicates superior durability, meaning the pellets can withstand mechanical stress without significant fragmentation. To ensure accuracy and repeatability, the test is usually conducted in triplicate, and results are reported as the average PDI ± standard deviation.

2.4 Statistical Analysis

The data obtained from the physical property tests were analyzed using the List Significant Test to determine the significant differences between the pellet blends for each test and as a mean test. All statistical analyses were performed using IBM SPSS Statistics version 29.0.2.0, with significance determined at p < 0.05.

3  Results and Discussions

Table 2 shows the physical properties of all pellet blends. The 50:50 mix had the highest density (3.10/cm3), while the 25:75 blend was most durable (98.88% PDI). Pure pine pellets (0.100) absorbed the most moisture (21.50%) significantly more than other blends (p < 0.05). Overall, mixes containing 25%–50% Acacia performed best.

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3.1 Moisture Content

This study examines the physical properties of wood pellets produced from various ratios of Acacia hybrid and Pine wood waste. The key physical properties analyzed include moisture content (MC), density, and pellet durability index (PDI). The data from Fig. 4 provides valuable insights into how the ratio of Acacia hybrid and Pine wood influences these properties compared to the control group. Moisture content (MC) is one of the most critical factors influencing the overall performance of wood pellets, affecting their storage stability, energy content, and combustion efficiency. The analysis of various pellet formulations made from Acacia hybrid (AC) and Pine wood waste (PW) waste provides a deeper understanding of how different wood species, and their proportions, influence the MC and its subsequent effects on pellet performance.

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Figure 4: Moisture content of wood pellets with different ratios of Acacia hybrid to Pine wood waste

The AC 100:0 PW group, consisting solely of Acacia hybrid, demonstrated a significantly higher moisture content of 8.73%. This shows that the species Acacia hybrid, when compared to Pine wood, contains a higher affinity for moisture. Elevated cellulose and hemicellulose content can be a factor in the hygroscopic nature of Acacia hybrid. Acacia hybrid possess multiple hydroxyl groups that facilitate hydrogen bonding with water molecules, further enhancing their moisture retention capabilities [29]. The Acacia hybrid does indicate a denser anatomical structure when compared to Pine wood, thus contributing to its superior water retention within the fiber matrix [30]. Additionally, studies indicate that Acacia species, including Acacia mangium, demonstrate lower hygroscopicity than some temperate softwoods, with moisture adsorption behaviors influenced by their unique chemical compositions and structural characteristics [31]. The combination of high polysaccharide content and dense fiber structure positions Acacia hybrid as a significant material for applications requiring moisture management [32].

The higher MC in the AC 100:0 PW poses challenges for pellet performance. First, increased moisture content in pellets leads to a decrease in their energy density. During combustion, the presence of moisture in fuel pellets significantly impacts ignition and overall efficiency. Higher moisture content leads to ignition delays, as observed in lignite particles, where moisture levels above 5% resulted in increased ignition times and reduced combustion efficiency [33]. Similarly, municipal sewage sludge studies indicated that higher initial moisture contents correlated with elevated ignition temperatures and decreased performance indices, emphasizing the energy required to evaporate moisture before effective combustion can occur [34]. Additionally, wood pellets demonstrated a heat release potential of 47 kJ/kg when moisture levels increased, indicating that moisture not only affects ignition but also contributes to self-heating risks during storage [35]. Overall, these findings illustrate that moisture management is crucial for optimizing combustion processes and minimizing fuel consumption [36,37].

The AC 75:25 PW, with a moisture content of 7.52%, exhibited values like the control pellets. This suggests that the incorporation of 25% Pine wood is sufficient to stabilize the moisture content and bring it in line with that of typical commercial pellets. The Pine wood’s lower moisture absorption capacity likely helped balance out the hygroscopic properties of Acacia hybrid, resulting in a more stable MC that is desirable for both storage and combustion. Maintaining moisture content like the control pellets (around 7.5%) is beneficial for ensuring that the pellets do not suffer from the same combustion inefficiencies seen in the AC 100:0 PW group. The balance between Acacia hybrid and Pine wood, especially at the 75:25 ratio, ensures that the pellets retain their structural integrity and combustion efficiency, making them a viable option for commercial use.

Ratio AC 50:50 PW and AC 25:75 PW do show significantly lower moisture contents of 4.23% and 4.25%, respectively. The ratio with a higher amount of Pine does indicate less moisture content, which will enhance their physical properties. The reason for the lower moisture content for the ratio with a higher amount of pine can be attributed to Pine wood’s lower hygroscopicity when compared to Acacia hybrid, which typically has higher moisture retention properties [38]. Studies show that maintaining moisture content below 10% is very crucial in preserving pellet integrity and quality. High moisture content can lead to multiple problems, such as pellet instability and pellet degradation during storage [16]. In addition, the torrefaction process undertaken on Pine wood pellets not only reduces moisture but also increases energy density as well as burning efficiency, rendering them suitable for advanced applications [39]. In gist, the careful selection of Pine wood in pellet formulations helps make supply solutions to moisture issues, thus optimizing their bioenergy application performance [40,41].

Pellets with lower moisture content, typically between 6% and 7%, are more efficient in combustion, requiring less energy for water evaporation and thus generating more heat [42]. This efficiency is crucial in industrial settings, where energy consumption is significant, and the durability of low-moisture pellets enhances their storage and handling capabilities [43]. High-moisture pellets, conversely, exhibit reduced durability and require more energy for processing, with energy consumption for high-moisture pelleting being 64–72% less than conventional methods that necessitate drying [44]. Additionally, the mechanical properties of low-moisture pellets, such as high durability exceeding 99.4%, contribute to their suitability as reliable fuel sources for both industrial and non-industrial applications [45]. Overall, the interplay of moisture content and mechanical properties significantly influences the performance and practicality of biomass pellets in energy generation [46].

The significant drop in MC with higher Pine wood content in the AC 50:50 PW and AC 25:75 PW groups also suggests that an optimal balance of Acacia hybrid and Pine wood could be the key to producing high-performance pellets. These pellets offer a good compromise between the desirable characteristics of both wood types: the high density and durability associated with Acacia hybrid, combined with the low moisture retention and stability of Pine wood.

The extremely high moisture content (MC) of 21.50% in AC 0:100 PW pellets, way above the tolerable level of <10% as specified in ISO 17225-2 and ENplus standards, indicates probable processing or material quality shortcomings. Probable causes for this would be inadequate drying before pelletizing, where a high resin content in pine can impede moisture release during this stage [47]. Also, poor activation of lignin during pelletizing could have influenced the structural integrity and moisture content of the pellets [48]. The anomalous moisture reading from this batch suggests post-production hygroscopicity, as expected due to the low natural hydrophobicity of pine, so that moisture would be absorbed in storage [49]. Also, the packaging material employed for the MC test could have had defects, contributing to the high moisture content.

The analysis of moisture content in pellet formulations, validated by Tukey HSD and Fisher’s LSD tests, shows how material composition plays a significant role in determining moisture levels. The distinct statistical groupings in the study match findings from different research settings. Pure Acacia pellets, with a moisture content of 8.73%, stand out because of Acacia’s ability to absorb moisture. This is linked to its polysaccharide makeup and cellular structure, confirming its higher moisture retention compared to other formulations [50]. The intermediate moisture content of the 75:25 Acacia-Pine blend at 7.52% suggests a balance between the moisture-absorbing properties of Acacia and the less moisture-retaining traits of Pine. This is in line with findings that different raw materials have varying optimal moisture contents for pellet density and strength [51]. The 50:50 and 25:75 blends, with moisture levels around 4.24%, form a coherent group, indicating a notable reduction in moisture content compared to Acacia-dominant formulations. This reduction aligns with studies showing that lower moisture content can improve pellet durability and strength, as seen in other biomass materials like switchgrass, where the right moisture content is crucial for maintaining physical properties [52]. These findings emphasize the importance of material composition and moisture management in optimizing pellet formulas for specific applications.

The evidence about Pine’s moisture-stabilizing effects shows that these effects become clear at a 50% inclusion ratio. Research highlights the link between moisture content and the physical properties of wood pellets. Studies reveal that moisture content has a notable impact on the mechanical stability and hygroscopic properties of wood pellets, with a critical threshold of 10% moisture needed to maintain structural integrity under load [53]. Furthermore, the unusual moisture content found in pure Pine pellets points to processing issues rather than properties of the material, as statistical analyses confirm this outlier [54]. The small moisture difference (1.22%) between 75:25 and pure Acacia formulations may be acceptable for some uses.

3.2 Density

Concerning wood pellets, density as a physical property is critical because it influences mechanical strength, energy value, and even combustion efficiency. Usually, a greater density value correlates with better quality of the pellets, as greater density pellets are more compacted, carry more energy per unit volume, and are less likely to sustain physical damage during handling. Moreover, the density of wood pellets aids in combustion by more adequately controlling the release of energy. The result of this study shows how the proportions of Acacia hybrid (AC) and Pine wood (PW) can change the density of the pellets. Fig. 5 shows the result of the density test.

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Figure 5: Density of wood pellets with different ratios of Acacia hybrid to Pine wood waste

The various pellet formulations’ density tests reveal that the densities of Acacia hybrid pellets are substantially higher than control pure white pine pellets, with a value of 1.65 g/cm3. Specifically, AC 100:0 PW, a formulation consisting entirely of Acacia hybrid, had a density of 2.52 g/cm3, a 52.7% rise from the control. This increased strength is credited to Acacia’s more compact cellular structure, with smaller vessel elements and thicker fiber walls, and a higher lignin content (25–30% in Acacia hybrid but only 26–28% in pine) for increased interparticle bonding when compressed [55]. Its increased physical strength and water retention also increase the scope of Acacia hybrid as a raw material for high-quality wood pellets [34]. Overall, the study points out the promising role of Acacia hybrid in power generation and biomass densification [56].

The AC 75:25 PW blend density increase to 2.83 g/cm3 indicates a synergistic relationship between Pine and Acacia due to Pine’s valuable thermoplastic resins assisting in particle rearrangement during compression without compromising the strength of Acacia. The observation confirms previous studies that have indicated that incremental incorporation of softwood can enhance hardwood matrix compaction by filling gaps between the hard fibers [57]. AC 50:50 PW exhibited the highest density of 3.10 g/cm3, which is a rise of 87.9% over the control and 23.0% over pure Acacia pellets. The explanation for this optimum performance is the effective blending of Acacia’s structural fibers and pine’s binding resins, enabling the best packing arrangement, since pine’s lower molecular weight lignin acts as a natural binder [58].

The reduction in pellet density at greater than 50% pine content, observed, is the result of the complex interaction between moisture content and the inherent properties of pine. Whereas the AC 25:75 PW mixture attained a density of 2.93 g/cm3, pure Pine pellets attained 2.98 g/cm3, both much higher than control pellets, attributed to maximized processing conditions and natural properties of Pine, including higher content of resin and elastic fiber structure, which promote particle deformation upon compression [59]. However, the higher moisture content in pure Pine pellets (21.50% compared to 7.58% for controls) is a concern about durability and combustion performance and indicates some trade-off between density and other quality measures [57]. Although density matters, thus, the moisture content and its related implications for pellet quality cannot be avoided, since it has a significant influence on combustion efficiency and the overall performance of the pellet [60].

The study of the mixing of Acacia and Pine pellets determines that an equal 50:50 ratio best blends the strength of Acacia with the binding and lubrication characteristics of Pine to create increased pellet density and quality. Pure Acacia pellets show substantial improvements compared to commercial pine pellets, obtaining high durability and density that are vital for numerous applications [61]. Also, blending different types of biomasses, e.g., Switchgrass and Pine, has been reported to increase physical properties like bulk density and calorific value while reducing ash content [62]. Future research must determine how such changes in density impact other quality factors, i.e., mechanical strength and energy content, to develop integrated optimization models for biomass pellet recipe [25]. This focused blending approach could substantially improve the efficiency and usability of biomass pellets for energy generation.

The interpretation of AC 0:100 PW density requires caution as it is skewed by the 21.50% over-moisture content, far more than any other group, and liable to distort density measurements because water adds weight without adding structural density [48]. This agrees with the best moisture content for pellet density research, which is typically 5% to 10% for most biomass feedstocks, where increased moisture content adversely influences pellet strength and quality [63]. Moisture content also influences efficiency of processing, such as seen in the research where increased moisture led to lower screening yield and altered physical properties of bark substrates [64]. Hence, the observed high density for AC 0:100 PW most likely reflects a processing anomaly rather than an actual material advantage, corroborating well-processed Pine to have lower densities than Acacia blends [65].

The statistical analysis revealed clear density advantages in laboratory-produced pellets compared to commercial controls. The density characteristics of wood pellets, especially those from Acacia species, have been studied, providing important insights into their production and performance. Control pellets had a density of 1.65 g/cm3, which was lower than most experimental formulations, except for pure Acacia at 2.52 g/cm3 [66]. Adding Pine to the blends, particularly the 50:50 Acacia-Pine mix, raised the density significantly to 3.10 g/cm3, surpassing controls by 23% (p < 0.001) [67]. Furthermore, creating fuel pellets from Acacia mangium bark waste showed promising quality, meeting international standards and showing that these materials could serve as effective alternatives to fossil fuels [68]. Overall, these results highlight the need for careful formulation to optimize pellet density and quality for industrial uses.

3.3 Pellet Durability Index (PDI)

Pellet Durability Index (PDI) is one of the critical measures of the mechanical strength of a pellet and its ability to maintain the integrity of its structure during handling, transportation, and burning. High values of PDI are reflective of pellets with high resistance to breakage, crumbling, or fragmentation, which has great importance in ensuring the maximum performance of the pellets throughout their life cycle. Higher PDI enhances the stability of pellets to facilitate effective burning and easy storage. In this study, the PDI of pellets made from different ratios of Acacia hybrid (AC) and Pine wood (PW) was evaluated to identify the impact of various percentages of these two woods on pellet durability. Fig. 6 represents the data from the PDI test.

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Figure 6: Pellet durability index of wood pellets with different ratios of Acacia hybrid to Pine wood waste

AC 100:0 PW pellets with pure Acacia hybrid showed PDI of 96.65%, indicating resistance comparable with control pellets for 8.73% higher moisture levels. This degree of moisture, while potentially detrimental to long-term operation, is neutralized by the mechanical properties of Acacia hybrid, such as high lignin content and dense cell structure that enable intensive bonding during pellet production [69]. Better mechanical characteristics, i.e., higher modulus of rupture and elasticity, were observed in treated Acacia hybrid, suggesting durability and strength could be increased further [70]. However, the higher moisture content would lead to quicker degradation upon storage, particularly under humid conditions, which could render practical application null and void despite the favorable PDI [71]. Thus, although Acacia hybrid holds promise, careful attention to moisture management must be given for its effective use on the ground.

The AC 75:25 PW group, comprising 25% Acacia hybrid and 75% Pine wood, demonstrated a notably lower PDI of 90.81%, likely due to several interrelated factors. Acacia hybrid’s mechanical properties may inherently be weaker than those of Pine, which is known for its superior flexibility and strength, potentially leading to reduced overall pellet durability [72]. Additionally, the combination of these two wood types could result in uneven bonding, further compromising structural integrity [73]. The increased moisture content of 7.52% in the AC 75:25 PW pellets may exacerbate these issues, as higher moisture levels can lead to swelling and degradation of wood fibers, ultimately affecting performance [74]. This underscores the necessity of optimizing the ratio of Acacia hybrid to Pine wood to enhance both strength and moisture management in composite materials [14].

The AC 50:50 PW group, comprising equal parts of Acacia hybrid and Pine wood, demonstrates a PDI of 95.43%, indicating a favorable balance between durability and moisture content. This blend capitalizes on the strengths of Acacia hybrid, known for its rapid growth and enhanced mechanical properties when treated [75], and Pine wood, which offers stability and lower moisture retention [76]. The moisture content of 4.23% in this group is particularly advantageous, as it mitigates the adverse effects of excess moisture on pellet durability while ensuring structural integrity [77]. Although the PDI is slightly lower than that of the control and AC 100:0 PW groups, the mechanical strength remains acceptable, suggesting that this 50:50 ratio may represent an optimal compromise for engineered wood applications [78]. Overall, the AC 50:50 PW group may provide a more practical solution for pellet production, offering improved durability without the risks associated with higher moisture content.

The AC 25:75 PW group, comprising 75% Pine wood and 25% Acacia hybrid, demonstrates a high Pellet Durability Index (PDI) of 98.88%, indicating enhanced mechanical strength and durability attributed to the predominance of Pine wood. Pine, recognized for its favorable mechanical properties, facilitates robust inter-fiber bonding during pelletisation, which is crucial for structural integrity, especially given the lower moisture content of 4.25% in this group, as excess moisture can compromise these bonds [39]. Additionally, studies show that higher Pine content can improve calorific value and reduce ash content, further enhancing pellet quality [79]. The incorporation of Acacia hybrid may also contribute to the overall performance, as tannin extracts from Acacia have been shown to improve the mechanical and biological resistance of wood products [80]. Thus, the combination of these factors makes the AC 25:75 PW pellets particularly suitable for efficient combustion and handling [81].

The significantly lower pellet durability index (PDI) of the AC 0:100 PW pellets, due to their elevated moisture content (MC), aligns with the findings in numerous studies that binding mechanisms are disrupted by too much moisture, resulting in structural flaws in pellets [82]. Optimal moisture content is key, as studies have demonstrated by observing that the greatest durability is at a level near 8.6% MC, but that considerably higher contents can be extremely harmful to pellet integrity [63]. Also, that pellet quality is associated with moisture as well, as supported by research that has demonstrated that moisture content can be manipulated to enhance production efficiency without any negative impact on durability if it is at optimum levels [83]. That AC 0:100 PW is an outlier point to a processing problem rather than a feedstock limitation and emphasizes the need for tight control over moisture in future trials to accurately determine this formulation’s viability [40]. Hence, effective pelleting demands not only proportionate feedstock proportions but also managed moisture control for durability.

The analysis of pellet durability among different formulations shows that the makeup of raw materials has a big impact on the mechanical properties of the pellets. The 25:75 Pine-Acacia blend had the highest durability at 98.88%, surpassing all other formulations. Pure Acacia reached 96.65% durability [84]. In contrast, pure Pine pellets and the 75:25 Pine-Acacia blend showed lower durability, with values of 90.42% and 90.81%, respectively, forming a similar group. The 50:50 blend performed moderately at 95.44%, indicating that a balanced composition can improve durability while remaining close to the controls [85]. These findings support earlier research that shows the composition of raw materials, including moisture and particle size, is key to pellet quality and durability [86]. Therefore, optimizing blend ratios and processing conditions is important for enhancing pellet performance.

The study of durability in blends with pine resin shows that blends with about 25% Pine content have the best durability. These blends perform much better than those with higher Pine content and the control blends. The 50:50 blend was more durable than the Pine-rich formulations (p < 0.001) but less durable than the 25:75 blend (p = 0.007). The control blends had average durability, exceeding the Pine-rich blends (p < 0.001) but not reaching the level of the 25:75 blend (p = 0.022). This points to a curvilinear relationship where durability is highest at around 25% Pine content and then drops as Pine content increases. The analysis of similar groups supports this, showing that Pine-rich formulations are different from those that are more durable. This highlights the need for the right amount of pine to improve material properties [55]. The 25:75 Acacia-Pine blend has better durability than Pine-rich mixes by 8.46% to 8.88%. While pure Acacia performs reasonably well, adding 25% Pine not only increases durability but also keeps other quality measures intact. These insights offer clear guidelines for blending natural polymers in sustainable uses [87].

4  Conclusion

This study demonstrates that optimized blending of Acacia hybrid and Pine wood waste produces high-quality pellets that meet industrial standards while promoting sustainable biomass utilization. The following conclusions can be drawn:

1   The 25:75 Acacia-Pine blend achieved exceptional durability (PDI 98.88%) and optimal moisture resistance (4.25% MC), surpassing commercial Pine pellets in mechanical stability. This performance is attributed to the synergistic binding between Acacia’s structural fibers and pine’s lignin mobility at this specific ratio.

2   The 50:50 blend showed superior density (3.10 g/cm3) while maintaining excellent durability (PDI 95.43%), making it ideal for energy-intensive applications. Both optimal blends maintained moisture contents below the 10% ISO threshold, unlike pure pine pellets, which exhibited unacceptable moisture levels due to incomplete drying (21.50% MC).

3   Pellet quality was significantly influenced by feedstock composition, with pure pine formulations failing durability tests (PDI 90.42%) due to moisture-related structural weaknesses. The study confirms that strategic blending can overcome the limitations of single-species pellets while enhancing specific performance characteristics.

In summary, Acacia-Pine blended pellets offer an environmentally sustainable alternative to conventional wood pellets, with the 25:75 and 50:50 ratios providing distinct advantages for different industrial applications. While matching commercial standards in key parameters, these blends demonstrate unique performance profiles based on their composition, particularly in terms of density-durability balance and moisture resistance. The findings provide a scientifically validated approach for transforming wood processing wastes into high-value bioenergy products.

This study focused on physical properties under controlled laboratory conditions. Future work should test combustion efficiency (e.g., calorific value, emission profiles) of optimized blends under real-world conditions. Evaluate long-term storage stability, including moisture sorption and degradation kinetics in humid environments, and investigate the effects of industrial-scale production parameters (e.g., die temperature variability, feedstock heterogeneity) on pellet quality.

Acknowledgement: The authors would like to thank Airin Termin, and Azli Sulid for their valuable and encouraging conversation and support. We acknowledge the facilities and scientific and technical support from the Wood Testing Laboratory, Faculty of Tropical Forestry, University of Malaysia, Sabah, Malaysia.

Funding Statement: The authors gratefully acknowledge the financial support provided by UMS Great (GUG0670-1/2024), which played a crucial role in the completion of this study. Additionally, we would like to express our sincere appreciation for the financial assistance and scholarships generously offered by the University of Malaysia Sabah (UMS) throughout the Ministry of Higher Education Malaysia (KPT) throughout the research period. These contributions were invaluable in facilitating our research endeavors.

Author Contributions: The authors confirm their contribution to the paper as follows: study conception and design: Janshah Mohktar; data collection: Faiz Rahman; analysis and interpretation of results: Faiz Rahman; draft manuscript preparation: Faiz Rahman and Rafidah Md Salim. All authors reviewed the results and approved the final version of the manuscript.

Availability of Data and Materials: Data not available due to commercial restrictions. Due to the nature of this research, participants in this study did not agree for their data to be shared publicly, so supporting data is not available.

Ethics Approval: Ethical approval was not required for this study as it involved neither human participants nor animal subjects. All experiments utilized plant-derived waste materials (Acacia hybrid and Pine wood byproducts) without endangered or protected species.

Conflicts of Interest: The authors declare no conflicts of interest to report regarding the present study.

Nomenclature

AC Acacia hybrid
P Pine wood
g Gram
cm3 Centimeter cubic
PW Density
MC Moisture content
PDI Pellet durability index
psi per square inch

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Cite This Article

APA Style
Rahman, F., Salim, R.M., Mohktar, J. (2026). Optimizing Wood Pellet Quality: Physical Properties of Acacia hybrid and Pine Wood Waste for Industrial Applications. Journal of Renewable Materials, 14(2), 4. https://doi.org/10.32604/jrm.2026.02025-0066
Vancouver Style
Rahman F, Salim RM, Mohktar J. Optimizing Wood Pellet Quality: Physical Properties of Acacia hybrid and Pine Wood Waste for Industrial Applications. J Renew Mater. 2026;14(2):4. https://doi.org/10.32604/jrm.2026.02025-0066
IEEE Style
F. Rahman, R. M. Salim, and J. Mohktar, “Optimizing Wood Pellet Quality: Physical Properties of Acacia hybrid and Pine Wood Waste for Industrial Applications,” J. Renew. Mater., vol. 14, no. 2, pp. 4, 2026. https://doi.org/10.32604/jrm.2026.02025-0066


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