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  • Open Access

    ARTICLE

    Real-Time Optimization of Vertical Roller Mills Using XGBoost Prediction and Q-Learning Control

    Anping Wan1,2,3, Yingchang Gao1,3, Weikang Liu1, Rui Yin1, Khalil Al-Bukhaiti1,3,*

    CMC-Computers, Materials & Continua, Vol.88, No.2, 2026, DOI:10.32604/cmc.2026.081719 - 15 June 2026

    Abstract Vertical roller mills are essential for energy-intensive grinding in cement, minerals, and metallurgy industries, consuming up to 50% of plant electricity and frequently experiencing operational instabilities (including excessive vibration and main motor current fluctuations) that drive unplanned downtime, increased wear, and reduced throughput. Despite their importance, real-time autonomous optimization remains challenging due to the nonlinear interactions among grinding pressure, feed rate, separator speed, and aerodynamic factors, which limit traditional control strategies under varying loads. This paper presents a real-time operational optimization system for large-scale vertical roller mills using big industrial data and artificial intelligence (AI).… More >

  • Open Access

    ARTICLE

    An Intelligent IoT-Enabled Real-Time Space Monitoring System for Urban Parking and Smart Manufacturing Logistics

    Isam Bahaa Aldallal1, Saadaldeen Rashid Ahmed2,3, Abdullahi Abdu Ibrahim1, Oguz Bayat4, Abu Saleh Musa Miah5, Fahmid Al Farid6,7,*, Md. Hezerul Abdul Karim6,*

    CMC-Computers, Materials & Continua, Vol.88, No.2, 2026, DOI:10.32604/cmc.2026.078742 - 15 June 2026

    Abstract Urban parking problems worsen traffic jams, gas use, and pollution. Old parking systems often lack up-to-date space information, which annoys drivers and wastes their time. This research presents a smart IoT-enabled real-time space monitoring and booking system applicable to both urban parking management and Smart Manufacturing logistics environments, including loading bay coordination and Automated Guided Vehicle (AGV) docking station management. The system employs ultrasonic and IR sensors, managed by an Arduino UNO, to identify vehicles and track space availability. A servo-motor regulates entry. Slot data is presented on a Liquid Crystal Display screen and accessible More >

  • Open Access

    ARTICLE

    A Novel Evolutionary Optimized Transformer-Deep Reinforcement Learning Framework for False Data Injection Detection in Industry 4.0 Smart Water Infrastructures

    Ahmad Salehiyan1, Nuria Serrano2, Francisco Hernando-Gallego3, Diego Martín2,*, José Vicente Álvarez-Bravo2

    CMC-Computers, Materials & Continua, Vol.87, No.2, 2026, DOI:10.32604/cmc.2026.075336 - 12 March 2026

    Abstract The increasing integration of cyber-physical components in Industry 4.0 water infrastructures has heightened the risk of false data injection (FDI) attacks, posing critical threats to operational integrity, resource management, and public safety. Traditional detection mechanisms often struggle to generalize across heterogeneous environments or adapt to sophisticated, stealthy threats. To address these challenges, we propose a novel evolutionary optimized transformer-based deep reinforcement learning framework (Evo-Transformer-DRL) designed for robust and adaptive FDI detection in smart water infrastructures. The proposed architecture integrates three powerful paradigms: a transformer encoder for modeling complex temporal dependencies in multivariate time series, a… More >

  • Open Access

    ARTICLE

    A Real-Time IoT and Cloud Monitoring Framework for Performance Enhancement of Solar Evacuated Tube Heaters

    Josmell Alva Alcántara1, Elder Mendoza Orbegoso1, Nattan Roberto Caetano2, Luis Julca Verástegui1, Juan Bengoa Seminario1, Jimmy Silvera Otañe1, Yvan Leiva Calvanapón1, Giulio Lorenzini3,*

    Frontiers in Heat and Mass Transfer, Vol.24, No.1, 2026, DOI:10.32604/fhmt.2025.074995 - 28 February 2026

    Abstract The continuous improvement of solar thermal technologies is essential to meet the growing demand for sustainable heat generation and to support global decarbonization efforts. This study presents the design, implementation, and validation of a real-time monitoring framework based on the Internet of Things (IoT) and cloud computing to enhance the thermal performance of evacuated tube solar water heaters (ETSWHs). A commercial system and a custom-built prototype were instrumented with Industry 4.0 technologies, including platinum resistance temperature detectors (PT100), solar irradiance and wind speed sensors, a programmable logic controller (PLC), a SCADA interface, and a cloud-connected… More >

  • Open Access

    ARTICLE

    BearFusionNet: A Multi-Stream Attention-Based Deep Learning Framework with Explainable AI for Accurate Detection of Bearing Casting Defects

    Md. Ehsanul Haque1, Md. Nurul Absur2, Fahmid Al Farid3, Md Kamrul Siam4, Jia Uddin5,*, Hezerul Abdul Karim3,*

    CMC-Computers, Materials & Continua, Vol.86, No.3, 2026, DOI:10.32604/cmc.2025.071771 - 12 January 2026

    Abstract Manual inspection of onba earing casting defects is not realistic and unreliable, particularly in the case of some micro-level anomalies which lead to major defects on a large scale. To address these challenges, we propose BearFusionNet, an attention-based deep learning architecture with multi-stream, which merges both DenseNet201 and MobileNetV2 for feature extraction with a classification head inspired by VGG19. This hybrid design, figuratively beaming from one layer to another, extracts the enormity of representations on different scales, backed by a pre-preprocessing pipeline that brings defect saliency to the fore through contrast adjustment, denoising, and edge… More >

  • Open Access

    ARTICLE

    Deep Learning-Based Toolkit Inspection: Object Detection and Segmentation in Assembly Lines

    Arvind Mukundan1,2, Riya Karmakar1, Devansh Gupta3, Hsiang-Chen Wang1,4,*

    CMC-Computers, Materials & Continua, Vol.86, No.1, pp. 1-23, 2026, DOI:10.32604/cmc.2025.069646 - 10 November 2025

    Abstract Modern manufacturing processes have become more reliant on automation because of the accelerated transition from Industry 3.0 to Industry 4.0. Manual inspection of products on assembly lines remains inefficient, prone to errors and lacks consistency, emphasizing the need for a reliable and automated inspection system. Leveraging both object detection and image segmentation approaches, this research proposes a vision-based solution for the detection of various kinds of tools in the toolkit using deep learning (DL) models. Two Intel RealSense D455f depth cameras were arranged in a top down configuration to capture both RGB and depth images… More >

  • Open Access

    ARTICLE

    Fortifying Industry 4.0 Solar Power Systems: A Blockchain-Driven Cybersecurity Framework with Immutable LightGBM

    Asrar Mahboob1, Muhammad Rashad1, Ghulam Abbas1, Zohaib Mushtaq2, Tehseen Mazhar3,*, Ateeq Ur Rehman4,*

    CMC-Computers, Materials & Continua, Vol.85, No.2, pp. 3805-3823, 2025, DOI:10.32604/cmc.2025.067615 - 23 September 2025

    Abstract This paper presents a novel blockchain-embedded cybersecurity framework for industrial solar power systems, integrating immutable machine learning (ML) with distributed ledger technology. Our contribution focused on three factors, Quantum-resistant feature engineering using the UNSW-NB15 dataset adapted for solar infrastructure anomalies. An enhanced Light Gradient Boosting Machine (LightGBM) classifier with blockchain-validated decision thresholds, and A cryptographic proof-of-threat (PoT) consensus mechanism for cyber attack verification. The proposed Immutable LightGBM model with majority voting and cryptographic feature encoding achieves 96.9% detection accuracy with 0.97 weighted average of precision, recall and F1-score, outperforming conventional intrusion detection systems (IDSs) by… More >

  • Open Access

    ARTICLE

    Evaluating Industry 4.0 readiness: A quantitative analysis of human and technological factors in the Russian context

    Gumashvili Megi1,2, Yiping Mu1, Kulbo Nora Bakabbey3, Addo Prince Clement2,3,4,*, Kiti Kanokon1, Menezes Dalila Batista de Sousa de1, Baidoo Bernard Ekow1

    Journal of Psychology in Africa, Vol.35, No.3, pp. 287-298, 2025, DOI:10.32604/jpa.2025.067165 - 31 July 2025

    Abstract This study investigated the influence of human capital development and technological, strategic, cognitive, and environmental factors on Industry 4.0 readiness, as well as cultural factors acting as a mediator. Respondents were 478 employees from across eight regions in Russia. Survey data were collected on employee technological readiness, human capital development, strategic planning, cognitive perceptions, and environmental and cultural factors influencing the adoption of Industry 4.0 technologies, with cultural factors mediating. These findings from the structure equation analysis show that technological factors and human capital development are the strongest predictors of readiness, suggesting that robust digital More >

  • Open Access

    ARTICLE

    A Bayesian Optimized Stacked Long Short-Term Memory Framework for Real-Time Predictive Condition Monitoring of Heavy-Duty Industrial Motors

    Mudasir Dilawar*, Muhammad Shahbaz

    CMC-Computers, Materials & Continua, Vol.83, No.3, pp. 5091-5114, 2025, DOI:10.32604/cmc.2025.064090 - 19 May 2025

    Abstract In the era of Industry 4.0, condition monitoring has emerged as an effective solution for process industries to optimize their operational efficiency. Condition monitoring helps minimize unplanned downtime, extending equipment lifespan, reducing maintenance costs, and improving production quality and safety. This research focuses on utilizing Bayesian search-based machine learning and deep learning approaches for the condition monitoring of industrial equipment. The study aims to enhance predictive maintenance for industrial equipment by forecasting vibration values based on domain-specific feature engineering. Early prediction of vibration enables proactive interventions to minimize downtime and extend the lifespan of critical… More >

  • Open Access

    ARTICLE

    Hardware-Enabled Key Generation in Industry 4.0 Cryptosystems through Analog Hyperchaotic Signals

    Borja Bordel Sánchez1,*, Fernando Rodríguez-Sela1, Ramón Alcarria2, Tomás Robles1

    CMC-Computers, Materials & Continua, Vol.83, No.2, pp. 1821-1853, 2025, DOI:10.32604/cmc.2025.059012 - 16 April 2025

    Abstract The Industry 4.0 revolution is characterized by distributed infrastructures where data must be continuously communicated between hardware nodes and cloud servers. Specific lightweight cryptosystems are needed to protect those links, as the hardware node tends to be resource-constrained. Then Pseudo Random Number Generators are employed to produce random keys, whose final behavior depends on the initial seed. To guarantee good mathematical behavior, most key generators need an unpredictable voltage signal as input. However, physical signals evolve slowly and have a significant autocorrelation, so they do not have enough entropy to support high-randomness seeds. Then, electronic… More >

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