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  • Open Access

    ARTICLE

    Innovative Dual Two-Phase Cooling System for Thermal Management of Electric Vehicle Batteries Using Dielectric Fluids and Pulsating Heat Pipes

    Federico Sacchelli1, Luca Cattani1,2, Matteo Malavasi1, Fabio Bozzoli1,2,*, Corrado Sciancalepore1

    Frontiers in Heat and Mass Transfer, Vol.23, No.5, pp. 1351-1364, 2025, DOI:10.32604/fhmt.2025.064154 - 31 October 2025

    Abstract This study investigates the feasibility of a novel dual two-phase cooling system for thermal management in lithium-ion batteries used in electric vehicles (EVs). The proposed system aims to combine low-boiling dielectric fluid immersion cooling and pulsating heat pipes (PHPs), in order to leverage the advantages of both technologies for efficient heat dissipation in a completely passive configuration. Experimental evaluations conducted under different discharge conditions demonstrate that the system effectively maintains battery temperatures within the optimal range of 20–40°C, with enhanced temperature uniformity and stability. While the PHP exhibited minimal impact at low power, its role More >

  • Open Access

    ARTICLE

    Experimental Study on a Hybrid Battery Thermal Management System Combining Oscillating Heat Pipe and Liquid Cooling

    Hongkun Lu1,2,*, M. M. Noor2,3,4,*, K. Kadirgama2

    Frontiers in Heat and Mass Transfer, Vol.23, No.1, pp. 299-324, 2025, DOI:10.32604/fhmt.2024.059871 - 26 February 2025

    Abstract To improve the thermal performance and temperature uniformity of battery pack, this paper presents a novel battery thermal management system (BTMS) that integrates oscillating heat pipe (OHP) technology with liquid cooling. The primary innovation of the new hybrid BTMS lies in the use of an OHP with vertically arranged evaporator and condenser, enabling dual heat transfer pathways through liquid cooling plate and OHP. This study experimentally investigates the performance characteristics of the ⊥-shaped OHP and hybrid BTMS. Results show that lower filling ratios significantly enhance the OHP’s startup performance but reduce operational stability, with optimal… More >

  • Open Access

    PROCEEDINGS

    Numerical Study on the Thermal Management of Lithium-Ion Battery Pack Based on Heat Pipes and Phase Change Material

    Chen Gao1, Kai Sun1, QingZhi Hou2,3, KeWei Song1,2,*

    The International Conference on Computational & Experimental Engineering and Sciences, Vol.27, No.4, pp. 1-3, 2023, DOI:10.32604/icces.2023.08905

    Abstract As the fossil energy is increasingly exhausted and air pollution becomes more and more serious, blade electric vehicles equipped with rechargeable lithium-ion battery turns into the major developing direction of new energy automobile [1-3]. Lithium-ion batteries have the advantages of high energy density, light weight, and no pollution, and thereby are widely used in electric vehicles [4,5]. However, the working performance and service life of lithium-ion batteries are greatly affected by temperature [6]. Excessive high and low temperature will reduce the charge and discharge capacity of lithium-ion batteries, shorten their service life, and even lead… More >

  • Open Access

    ARTICLE

    INVESTIGATION AND OPTIMIZATION OF A THERMAL MANAGEMENT SYSTEM FOR LITHIUM-ION BATTERIES COMBINING CLOSED AIR-COOLING WITH PHASE CHANGE MATERIAL

    Xiaoyong Gua,*, Gang Wub, Biwen Chenc

    Frontiers in Heat and Mass Transfer, Vol.20, pp. 1-9, 2023, DOI:10.5098/hmt.20.24

    Abstract To maintain the maximum temperature and temperature difference of batteries in electric vehicles within a reasonable range, a battery thermal management system combining closed air-cooling with phase change material(PCM) is proposed and investigated. A three-dimensional numerical model is developed and validated by experiment. The results indicate that the temperature rise of batteries decreases with the increase of ambient temperature. The increasing filling amount of PCM reduces the maximum temperature difference of batteries as well as the effect of the airflow rate on maximum temperature of batteries. The energy consumption is minimum when the filling amount More >

  • Open Access

    ARTICLE

    RESEARCH ON A NOVEL CONCEPT OF SELF-FORMING AIR COOLING BATTERY RACK

    Mingjie Zhanga , Kai Yanga, Le Qinb, Xiaole Yaob, Qian Liub, Xing Jub,*

    Frontiers in Heat and Mass Transfer, Vol.19, pp. 1-10, 2022, DOI:10.5098/hmt.19.13

    Abstract Lithium-ion batteries used for energy storage systems will release amount of heat during operation. It will cause serious consequences of thermal runaway if not dissipate in time. In this study, a self-forming air-cooled battery rack of the energy storage system is established based on the normal battery rack for energy storage and the shape of the energy storage battery itself. The frames of the battery rack acts as air ducts, which greatly reduce the system complexity. In this paper, the heat generation model is established based on the experiment, and the four battery rack forms… More >

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