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  • Open Access

    ARTICLE

    Artificial Neural Network-Based Prediction and Validation of Drill Flank Wear in GFRP Machining for Sustainable and Smart Manufacturing

    Sathish Rao Udupi, Gururaj Bolar, Manjunath Shettar*, Ashwini Bhat

    CMC-Computers, Materials & Continua, Vol.87, No.3, 2026, DOI:10.32604/cmc.2026.078574 - 09 April 2026

    Abstract Glass fiber-reinforced polymer composites (GFRPCs) are extensively utilized in the aerospace, automotive, and structural sectors; nevertheless, their heterogeneous and abrasive characteristics result in rapid tool wear during drilling. Drill flank wear among various wear mechanisms notably influences hole quality and dimensional accuracy. This research investigates the impact of spindle speed, feed rate, and drill diameter on flank wear during dry drilling of GFRPC laminates with high-speed steel (HSS) twist drills. A full-factorial design with 81 experiments is used to create a comprehensive dataset. ANOVA indicates that spindle speed is the dominant factor affecting wear changes,… More >

  • Open Access

    ARTICLE

    Effect of Intermediate Layer Processed by High-Pressure Torsion on Microstructure Evolution and Nano-Deformation Behavior of Tungsten-Copper Three-Layer Composites

    Xue Wang1,2, Cen Yang1, Yonghang Wang1, Mingming Wang1,3, Ying Chen4, Ping Li1,*

    CMC-Computers, Materials & Continua, Vol.87, No.3, 2026, DOI:10.32604/cmc.2026.077868 - 09 April 2026

    Abstract Tungsten-copper laminated composites are promising materials for high heat-flux applications, but their performance is often limited by interfacial instability caused by the thermal-mechanical mismatch between tungsten and copper. In this study, W/W-30Cu/CuCrZr three-layer composites are fabricated by high-pressure torsion (HPT) processing. Experimental characterization and molecular dynamics (MD) simulations are used to systematically investigate the influence of HPT process parameters and intermediate-layer composition on the evolution of microstructure and mechanical properties. HPT processing significantly refines the grains of the W-xCu composites and enhances their homogeneity. After applying 15 revolutions of HPT on W-30Cu composites, the crystallite… More >

  • Open Access

    ARTICLE

    Tribological Performance and Contact Stress Analysis of UV-Curable Acrylic/ZnO Nanocomposites

    Hye-Min Kwon, Sung-Jun Lee, Chang-Lae Kim*

    CMC-Computers, Materials & Continua, Vol.87, No.3, 2026, DOI:10.32604/cmc.2026.077155 - 09 April 2026

    Abstract UV-curable acrylic polymers are promising for advanced coating applications; however, they suffer from low mechanical strength and wear resistance. This study investigated the effects of zinc oxide (ZnO) nanoparticle incorporation (0, 1, 3, and 5 wt.%) on mechanical, surface, and tribological properties of UV-curable acrylic polymer nanocomposites. The elastic modulus increased from 9.41 MPa (bare polymer) to 22.39 MPa (5 wt.% ZnO), a 138% improvement. X-ray diffraction (XRD) analysis confirmed the formation of a crystalline region at the polymer-ZnO interface, with crystallite sizes reaching 121.94 nm compared to 7.95 nm for the bare-polymer. Surface roughness More >

  • Open Access

    REVIEW

    Multifunctional Carbonaceous Nanoreinforced Polymeric Nanofibers—Bridging Fundamental Aspects to Technological Resolves

    Ayesha Kausar*

    Journal of Polymer Materials, Vol.43, No.1, 2026, DOI:10.32604/jpm.2026.078233 - 03 April 2026

    Abstract Purpose of this novel review article is to unfold the current scientific worth of high performance polymer nanocomposite nanofibers, owing to growing scientific interests in this field. Accordingly, this state-of-the-art manuscript has been systematically categorized into distinct sections related to (i) fundamentals of carbonaceous nanoreinforcements, (ii) design-structure-property-performance aspects of different categories of polymer nanocomposite nanofibers (conducting polymers, thermoplastics, and thermosets with carbonaceous nanofillers (carbon nanotubes, graphene, fullerene), and then (iii) existing scientific worth (energy devices, electronics, space/defense, environmental sectors), future prospects, challenges, and conclusions. As per literature to date, polymer/carbonaceous nanocomposite nanofibers had myriad of advantageous physical… More > Graphic Abstract

    Multifunctional Carbonaceous Nanoreinforced Polymeric Nanofibers—Bridging Fundamental Aspects to Technological Resolves

  • Open Access

    REVIEW

    Recent Advances in Nanocellulose-Based Aerogels: Fabrication, Functionalization and Applications

    Lin Jia, Qiang He*

    Journal of Polymer Materials, Vol.43, No.1, 2026, DOI:10.32604/jpm.2026.077807 - 03 April 2026

    Abstract Aerogels, renowned as ultra-lightweight solids with exceptional porosity and specific surface area, have emerged as pivotal materials for thermal insulation, catalysis, energy storage, and biomedicine. This review comprehensively evaluates the recent strides in sustainable, high-performance cellulose-based aerogels, emphasizing their fabrication, functionalization, and application prospects. It details the extraction of cellulose from diverse sources and its subsequent processing into nanocellulose (e.g., cellulose nanofibrils and nanocrystals), which serves as the fundamental building block for aerogel synthesis. The critical sol-gel transition, solvent selection, and the pivotal role of drying techniques—freeze-drying, supercritical drying, and ambient pressure drying—in determining final… More >

  • Open Access

    ARTICLE

    Machine Learning-Accelerated Materials Genome Design of Hybrid Fiber Composites for Electric Vehicle Lightweighting

    Chin-Wen Liao1,2,3, En-Shiuh Lin1, Wei-Lun Huang4,5,6, I-Chi Wang7, Bo-Siang Chen8,*, Wei-Sho Ho1,2,9,*

    Journal of Polymer Materials, Vol.43, No.1, 2026, DOI:10.32604/jpm.2026.076807 - 03 April 2026

    Abstract The demand for extended electric vehicle (EV) range necessitates advanced lightweighting strategies. This study introduces a materials genome approach, augmented by machine learning (ML), for optimizing lightweight composite designs for EVs. A comprehensive materials genome database was developed, encompassing composites based on carbon, glass, and natural fibers. This database systematically records critical parameters such as mechanical properties, density, cost, and environmental impact. Machine learning models, including Random Forest, Support Vector Machines, and Artificial Neural Networks, were employed to construct a predictive system for material performance. Subsequent material composition optimization was performed using a multi-objective genetic More >

  • Open Access

    ARTICLE

    Influence of Processing Route on the Mechanical Properties of Poly(Lactic Acid)-Poly(Caprolactone)-Basalt Fiber Composites Prepared via Planetary Extrusion

    Declan Mary Colbert1,*, Eyman Manaf1, Zeeshan Ali1, Steven Rowe2, Chris Doran2, Trevor Howard2, Vlasta Chyzna3, Evan Moore3, Alan J. Murphy3, Patrick Doran4, Golnoosh Abdeali1, Declan M. Devine1

    Journal of Polymer Materials, Vol.43, No.1, 2026, DOI:10.32604/jpm.2026.076318 - 03 April 2026

    Abstract A comparative analysis was performed on poly(lactic acid) (PLA), poly(caprolactone) (PCL), basalt fiber (BF) composites produced using two distinct approaches: direct blending and masterbatching. The limitations of PLA-BF composites with regard to distribution and adhesion are well-documented, as are chemical treatment methods (addition of compatibilisers, surface treatments, silanization). This work aimed to study an industrially relevant potential solution of utilising a PCL-BF masterbatch, prepared as a 50/50 wt.% blend using planetary roller extrusion (PEX) to both improve the distribution and homogeneity of the fibers as well as provide a secondary adhesion site to facilitate improved… More >

  • Open Access

    ARTICLE

    Study on the Thermo-Mechanical Properties of Boron Phenolic Resin Composites Enhanced by Silicone Resin Modification and Multiple Ceramic Fillers

    Mingyan He1,2, Jiayu Fu1,2, Fangyu Guo1,2, Dawei Jiang1,2,*, Ting Yang1,2, Miaojun Xu1,2,*, Zijian Wu3, Bin Li1,2,*

    Journal of Polymer Materials, Vol.43, No.1, 2026, DOI:10.32604/jpm.2026.075379 - 03 April 2026

    Abstract Phenolic resins are widely used in thermal protection, yet achieving simultaneous improvement in thermal stability and mechanical strength remains challenging. In this work, a vinyl-modified silicone resin (VMTQ) was synthesized and incorporated into a boron phenolic resin (BPF) matrix. Three composite ceramic fillers, Al2O3–SiO2–ZrO2 (ASZ), Al2O3–SiO2–TiO2 (AST), and Al2O3–SiO2–MgO (ASM), were further introduced to construct a multi-oxide synergistic reinforcement system. Thermogravimetric analysis shows that the maximum decomposition rate decreases by 0.2–0.3%·min−1, while the ASM/V3/BPF-3 composite exhibits a 74.53% increase in char yield at 800°C and a 163.3°C increase in initial decomposition temperature, confirming its significantly enhanced thermal More >

  • Open Access

    ARTICLE

    Study on the Effect of Porosity on the Dielectric Characteristics of Polypropylene/Cenosphere Composites

    Janvi Sharma1,*, Mukund N. Bapat2

    Journal of Polymer Materials, Vol.43, No.1, 2026, DOI:10.32604/jpm.2026.072228 - 03 April 2026

    Abstract A new, cost-effective porous polymer composite was developed by reinforcing polypropylene (PP) with cenosphere particles. This study investigates how the composite’s dielectric properties are affected by their porosity. Dielectric constant (ε) measurements were taken over a range of frequencies at room temperature. A theoretical model was developed to explain the electrical conductivity of the porous PP/cenosphere composites. The study thoroughly examined how the inclusion of cenosphere particles influenced key electrical parameters, including dielectric constant, dissipation factor (tanδ), DC (direct current) conductivity, and AC (alternating current) conductivity. The results revealed that increasing the cenosphere content caused a… More >

  • Open Access

    ARTICLE

    Corrosion and Wear Resistance of Electro-Deposited Zn–Ni/ZnS Nanocomposite Coatings on Mild Steel for Mechanical Applications

    Wei Kang1,*, Juan Jin2

    Chalcogenide Letters, Vol.23, No.3, 2026, DOI:10.32604/cl.2026.077859 - 03 April 2026

    Abstract A sulfate–chloride electrolyte was used to deposit alloy layers on AISI 1018 coupons while co-introducing ZnS nanoparticles (5–20 g/L) to tune microstructure and durability under combined saline exposure and dry sliding. Cross-sectional SEM confirmed continuous deposits of ~24–26 μm, and XRD indicated γ-phase dominance with pronounced grain refinement: crystallite size decreased from 42 ± 3 nm (particle-free) to 28 ± 2 nm at 15 g/L. In 3.5 wt% NaCl, polarization data showed a progressive ennoblement of Ecorr from −1.032 to −0.981 V (vs. SCE) together with a reduction of icorr from 8.47 to 1.82 μA/cm2 at 15… More >

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