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  • Open Access

    ARTICLE

    Investigation into Spatter Particles and Their Effect on the Formation Quality During Selective Laser Melting Processes

    Zhiqiang Wang1, Xuede Wang1, Xin Zhou1,*, Guangzhao Ye2, Xing Cheng1,3, Peiyu Zhang1

    CMES-Computer Modeling in Engineering & Sciences, Vol.124, No.1, pp. 243-263, 2020, DOI:10.32604/cmes.2020.09934

    Abstract During the selective laser melting process, a high-energy laser beam acts on the powder, a molten pool is rapidly generated and the characteristic parameters are constantly changing. Among them, temperature is one of the important parameters in the forming process. Due to the generation of splash particles, there will be defects in the microstructure, which will seriously affect the formation quality of the prepared parts. Therefore, it is necessary to study the relationships between the splash behavior, molten pool characteristics and product quality. The finite element simulation of the transient temperature field was performed by ANSYS software. Time-series images at… More >

  • Open Access

    ARTICLE

    Novel Micromixer with Complex 3D-Shape Inner Units: Design, Simulation and Additive Manufacturing

    Di Wang1, Guangzhao Ye1, Jingming Mai2, Xiaomin Chen1, Yongqiang Yang1,*, Yang Li1,*, Xiaojun Chen1, Jie Chen1

    CMES-Computer Modeling in Engineering & Sciences, Vol.123, No.3, pp. 1061-1077, 2020, DOI:10.32604/cmes.2020.09842

    Abstract In this paper, a novel micromixer with complex 3D-shape inner units was put forward and fabricated by metal Additive Manufacturing (AM). The design of the micromixer combined the constraints of selective laser melting technology and the factors to improve mixing efficiency. Villermaux-Dushman reaction system and Compute Fluid Design (CFD) simulation were conducted to investigate the performance and the mechanism of this novel micromixer to improve mixing efficiency. The research found that the best mixing efficiency of this novel micromixer could be gained when the inner units divided fluid into five pieces with a uniform volume. Compared with a conventional micromixer… More >

  • Open Access

    ARTICLE

    Innovative Design and Additive Manufacturing of Regenerative Cooling Thermal Protection System Based on the Triply Periodic Minimal Surface Porous Structure

    Xinglong Wang1,2, Cheng Wang1,2, Xin Zhou1,*, Mingkang Zhang3, Peiyu Zhang1, Lei Wang2

    CMES-Computer Modeling in Engineering & Sciences, Vol.123, No.2, pp. 495-508, 2020, DOI:10.32604/cmes.2020.09778

    Abstract The new regenerative cooling thermal protection system exhibits the multifunctional characteristics of load-carrying and heat exchange cooling, which are fundamental for the lightweight design and thermal protection of hypersonic vehicles. Triply periodic minimal surface (TPMS) is especially suitable for the structural design of the internal cavity of regenerative cooling structures owing to its excellent structural characteristics. In this study, test pieces were manufactured using Ti6Al4V lightweight material. We designed three types of porous test pieces, and the interior was filled with a TPMS lattice (Gyroid, Primitive, I-WP) with a porosity of 30%. All porous test pieces were manufactured via selective… More >

  • Open Access

    ARTICLE

    MHD Flow and Nonlinear Thermal Radiative Heat Transfer of Dusty Prandtl Fluid over a Stretching Sheet

    K. Ganesh Kumar1, *, S. Manjunatha2, N. G. Rudraswamy3

    FDMP-Fluid Dynamics & Materials Processing, Vol.16, No.2, pp. 131-146, 2020, DOI:10.32604/fdmp.2020.0152

    Abstract Boundary layer flows and melting heat transfer of a Prandtl fluid over a stretching surface in the presence of fluid particle suspensions has been investigated. The converted set of boundary layer equations are solved numerically by RKF-45 method. Obtained numerical results for flow and heat transfer characteristics are deliberated for various physical parameters. Furthermore, the skin friction coefficient and Nusselt number are also presented in Tabs. 2 and 3. It is found that the heat transfer rates are advanced in occurrence of nonlinear radiation compered to linear radiation. Also, it is noticed that velocity and temperature profile increases by increasing… More >

  • Open Access

    ARTICLE

    The Chebyshev Tau Spectral Method for the Solution of the Linear Stability Equations for Rayleigh-Bénard Convection with Melting

    Rubén Avila1, Eduardo Ramos2, S. N. Atluri3

    CMES-Computer Modeling in Engineering & Sciences, Vol.51, No.1, pp. 73-92, 2009, DOI:10.3970/cmes.2009.051.073

    Abstract A Chebyshev Tau numerical algorithm is presented to solve the perturbation equations that result from the linear stability analysis of the convective motion of a fluid layer that appears when an unconfined solid melts in the presence of gravity. The system of equations that describe the phenomenon constitute an eigenvalue problem whose accurate solution requires a robust method. We solve the equations with our method and briefly describe examples of the results. In the limit where the liquid-solid interface recedes at zero velocity the Rayleigh-Bénard solution is recovered. We show that the critical Rayleigh number Rac and the critical wave… More >

  • Open Access

    ARTICLE

    Solution of Phase Change Problems by Collocation with Local Pressure Correction

    G. Kosec1, B. Šarler2

    CMES-Computer Modeling in Engineering & Sciences, Vol.47, No.2, pp. 191-216, 2009, DOI:10.3970/cmes.2009.047.191

    Abstract This paper explores an application of a novel mesh-free Local Radial Basis Function Collocation Method (LRBFCM) [Sarler and Vertnik (2006)] in solution of coupled heat transfer and fluid flow problems with solid-liquid phase change. The melting/freezing of a pure substance is solved in primitive variables on a fixed grid with convection suppression, proportional to the amount of the solid fraction. The involved temperature, velocity and pressure fields are represented on overlapping sub-domains through collocation by using multiquadrics Radial Basis Functions (RBF). The involved first and second derivatives of the fields are calculated from the respective derivatives of the RBF's. The… More >

  • Open Access

    ARTICLE

    Numerical Solution of 2D Natural Convection in a Concentric Annulus with Solid-Liquid Phase Change

    R. Avila1, F.J. Solorio1

    CMES-Computer Modeling in Engineering & Sciences, Vol.44, No.2, pp. 177-202, 2009, DOI:10.3970/cmes.2009.044.177

    Abstract Heat transfer processes involving phase change either, solidification or melting, appear frequently in nature and in industrial applications. In this paper the convective patterns that arise from a 2D shear driven annular flow (without and with melting), are presented. The convective annular flow with radial gravity can be considered as a simplified model of the atmospheric flow in the terrestrial equatorial plane (bounded by the warm surface of the Earth and the cold tropopause). The governing equations have been numerically solved by the Spectral Element Method. The numerical results reported in this paper, for the cases without melting (at two… More >

  • Open Access

    ARTICLE

    Investigation of the Melting Coupled Natural Convection of Nano Phase Change Material: A Fan Less Cooling of Heat Sources

    Mustapha FARAJI1

    FDMP-Fluid Dynamics & Materials Processing, Vol.13, No.1, pp. 19-36, 2017, DOI:10.3970/fdmp.2017.013.019

    Abstract A two-dimensional numerical model that accounts for heat transfer by conduction and natural convection in the molten region of nano enhanced Phase Change Material (PCM) is performed. Numerical investigations were conducted using an enthalpy- porosity method in order to examine the impact of the dispersion of copper (CuO) nanoparticles on the heat source temperature and the effect on the heat sink secured working time and the melting rate. Results show that heat spreads more easily along the conducting plate and to the PCM and, consequently, the PCM melts rapidly and the heat source is efficiency cooled by the addition of… More >

  • Open Access

    ARTICLE

    Numerical Study of Melting Coupled Natural Convection Around Localized Heat Sources

    Mustapha Faraji1, El Alami Mustapha, Najam Mostafa

    FDMP-Fluid Dynamics & Materials Processing, Vol.10, No.2, pp. 279-298, 2014, DOI:10.3970/fdmp.2014.010.279

    Abstract A study is reported of heat transfer and melting in a fan-less thermal management system consisting of an insulated horizontal cavity filled with a phase change material (PCM) and heated from below by a conducting plate supporting three identical protruding heat sources. Such a PCM enclosure can be used as a heat sink for the cooling of electronic components. The advantage of this cooling strategy is that PCMs characterized by high energy storage density and small transition temperature interval, are able to store a high amount of heat (thereby providing efficient passive cooling). A two-dimensional simulation model is developed that… More >

  • Open Access

    ARTICLE

    Numerical Simulation of Ice Melting Near the Density Inversion Point under Periodic Thermal Boundary Conditions

    A. Arid1, T. Kousksou1, S.Jegadheeswaran2, A. Jamil3, Y. Zeraouli1

    FDMP-Fluid Dynamics & Materials Processing, Vol.8, No.3, pp. 257-276, 2012, DOI:10.3970/fdmp.2012.008.257

    Abstract A two-dimensional numerical model has been developed to investigate the phase-change of ice near 4 °C in a rectangular cavity. The enthalpy-porosity model is reformulated in terms of conservation equations of mass, momentum and heat to account for the evolution the solid/liquid interface. Constant and time-dependent (with sinusoidal law) temperature boundary conditions are considered. Results confirm the possibility to control the typical dynamics of ice melting in a square cavity near the density inversion point by means of a wall temperature which varies in time (with given amplitude and frequency). More >

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