Yunlang Zhan1,2, Fuhao Fan1,2, Xilin Li1,2, Zhenfei Zhan1,*, Yongzhi Jiang1, Yutong Yang2,*, Shiyao Huang2
CMC-Computers, Materials & Continua, Vol.87, No.3, 2026, DOI:10.32604/cmc.2026.077966
- 09 April 2026
Abstract The batch-to-batch variability in low-pressure die casting (LPDC), caused by inherent process parameter fluctuations, poses a significant challenge to consistent quality. However, traditional single-point optimization methods ignore parameter fluctuations. This study presents a robust design framework to overcome this limitation. First, an integrated simulation workflow was established by coupling ProCAST casting simulation with Abaqus finite element analysis to predict shrinkage pore volume and load-bearing capacity (LBC). Subsequently, a dataset was constructed from the integrated simulations, and then served to develop a surrogate model using the Extreme Gradient Boosting algorithm. Finally, robust process windows were derived… More >