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Residual Strength Prediction of Corroded Pipelines Based on Sparrow Search Algorithm-Optimized Kernel Extreme Learning Machine

Zixuan Zong1, Tingting Long1, Huaqing Dong1,*, Guoqiang Huang1, Xiao Meng1, Mohammadamin Azimi2
1 Sinopec Sichuan-East Gas Transmission Branch, Wuhan, China
2 GeoEngineers Inc., San Diego, CA, USA
* Corresponding Author: Huaqing Dong. Email: email
(This article belongs to the Special Issue: Greening the Pipes: Achieving Sustainability in Pipeline Engineering)

Structural Durability & Health Monitoring https://doi.org/10.32604/sdhm.2026.077489

Received 10 December 2025; Accepted 28 January 2026; Published online 21 April 2026

Abstract

This paper proposes a novel approach for predicting the residual strength of corroded pipelines by combining the Kernel Extreme Learning Machine (KELM) with Sparrow Search Algorithm (SSA) optimization. The proposed SSA-KELM model addresses the limitations of traditional evaluation methods and single machine learning models in residual strength prediction. A dataset comprising 80 samples from burst tests and finite element simulations was used to validate the model. Results demonstrate that the SSA-KELM model achieves superior prediction accuracy with a maximum relative error of 13.54% and minimum relative error of 0.20%. The model’s mean absolute error (MAE), root mean square error (RMSE), and mean absolute percentage error (MAPE) are 0.658%, 0.780%, and 4.38%, respectively, significantly outperforming conventional machine learning models and traditional assessment methods. This research provides a reliable tool for evaluating pipeline integrity and maintenance planning.

Keywords

Pipeline corrosion; residual strength prediction; kernel extreme learning machine; sparrow search algorithm; machine learning
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