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Advances in Chemical Propulsion for Space Applications: From Launchers to Small-Scale Thrusters

Submission Deadline: 30 September 2026 View: 1314 Submit to Special Issue

Guest Editor(s)

Dr. Sergio Cassese

Email: sergio.cassese@unina.it

Affiliation: Department of Industrial Engineering, University of Naples "Federico II", Naples, Italy

Homepage:

Research Interests: space propulsion, reacting flows modelling, advanced materials for propulsion and hypersonics, plasma multiphysics modelling, experimental thermos-fluid-dynamics, experimental diagnostics

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Prof. Dr. Giuseppe Gallo

Email: gallog@hawaii.edu

Affiliation: Hawaii Rocket Propulsion Laboratory, University of Hawaii, Manoa, USA

Homepage:

Research Interests: chemical rocket propulsion

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Summary

Propulsion systems are fundamental to space transportation, enabling access to space through launch vehicles and supporting orbital maneuvers and mission operations of satellites, including small and nanosatellite platforms. Across this wide range of applications, chemical propulsion remains a key enabling technology due to its robustness, flexibility, and technological maturity.


Solid, liquid, and hybrid propulsion systems are extensively used at different scales; however, they continue to attract strong research interest from the scientific community. Ongoing investigations increasingly address the intricate coupling between fluid-dynamic, reactive, and thermophysical processes occurring in combustion chambers, injectors, and nozzles, together with the response of structural materials and coatings exposed to extreme operating conditions. These environments are characterized by very high temperatures and pressure gradients, intense heat and mass transfer, strong shear and turbulence, and highly reactive or corrosive chemical species, often accompanied by multiphase phenomena such as droplet atomization, phase change, soot formation, and particulate-laden flows. The interaction between these complex flows and the surrounding solid boundaries plays a decisive role in determining combustion stability, propulsion efficiency, thrust modulation, and component lifetime. Consequently, current research places growing emphasis on fluid-dynamics guided design and optimization of propulsion components, in which chamber and nozzle geometries, injector configurations, cooling strategies, and material systems are tailored to control flow structures, mitigate thermal and mechanical loads, reduce erosion and ablation, and enhance overall reliability. In this framework, advances in modeling, high-fidelity simulation, and experimentation are enabling integrated approaches that link flow physics, chemical kinetics, and material behavior, thereby supporting the development of robust chemical propulsion systems across scales, from large launch vehicle engines to small-scale thrusters. Submissions welcome a whole range of topics, including, but are not limited to:

- Advanced numerical simulations of reacting, turbulent, and multiphase flows in chemical rocket propulsion

- High-fidelity CFD and multiphysics modeling of combustion chambers and nozzles

- Injection systems and injector design, and their impact on flow field development, mixing, combustion efficiency, and stability

- Chemical, physical, and performance characterization of oxidizers and fuels for space propulsion

- Fluid–structure and fluid–material interactions in chemically reactive and erosive environments

- Materials, coatings, and thermal protection systems for chemical propulsion applications

- Erosion, ablation, and material degradation under extreme thermo-chemical loads

Experimental validation and diagnostics supporting numerical modeling of propulsion systems


Keywords

chemical propulsion, computational fluid dynamics (CFD),reactive flows, combustion chambers, injection systems, multiphysics modeling, high-temperature materials, ablation and erosion processes, experimental methods

Published Papers


  • Open Access

    ARTICLE

    Numerical Investigation of Combustion in a Gaseous Bipropellant Rocket Engine

    Giuseppina Persico, Francesco Marciano, Sergio Cassese, Stefano Mungiguerra, Raffaele Savino
    FDMP-Fluid Dynamics & Materials Processing, Vol.22, No.6, 2026, DOI:10.32604/fdmp.2026.081838
    (This article belongs to the Special Issue: Advances in Chemical Propulsion for Space Applications: From Launchers to Small-Scale Thrusters)
    Abstract Bipropellant rocket engines remain central to space exploration and the advancement of propulsion technology, offering the high performance and operational flexibility required for both launch vehicles and in-space applications. The growing shift toward sustainable, environmentally friendly propellants has intensified research into the precise modeling and understanding of combustion processes. In this scenario, small-scale rocket engines have proven to be indispensable research tools, providing cost-effective and adaptable platforms to investigate complex combustion phenomena and injector configurations while maintaining the fundamental physical characteristics of full-scale systems. Within this scope, a modular 200N-class bipropellant rocket engine platform, utilizing… More >

  • Open Access

    ARTICLE

    Three-Dimensional Transient Simulation of Supercritical RP-3 Pyrolysis and Flow Maldistribution in Parallel Regenerative Cooling Channels

    Jiangbo Wu, Xi Song, Ke Yang, Heyao Sun
    FDMP-Fluid Dynamics & Materials Processing, Vol.22, No.4, 2026, DOI:10.32604/fdmp.2026.079762
    (This article belongs to the Special Issue: Advances in Chemical Propulsion for Space Applications: From Launchers to Small-Scale Thrusters)
    Abstract To investigate transient flow instabilities in parallel-channel regenerative cooling systems subjected to nonuniform heat flux, a three-dimensional transient numerical model was developed to couple variations in supercritical fluid thermophysical properties with endothermic pyrolysis kinetics. The spatiotemporal evolution of RP-3 fuel within parallel channels was analyzed, and the role of a midstream interconnection structure in mitigating flow maldistribution was clarified. During the initial heating stage, the viscosity reduction of the supercritical fuel produced a drag-reduction effect that temporarily maintained a nearly uniform flow distribution. As the wall temperature increased and the pseudocritical region approached, the sharp… More >

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